Ag-Chem 2003 Air Max 180 System Service Repair Manual

Table of Contents:

• TOC
• AirMax 180 System Service Manual
• 01 General Information
• AirMax 180 System Service Manual
• 01 General Information
• GENERAL, SAFETY AND TORQUE SPECIFICATIONS
• GENERAL
• Safety Alert Symbol and Signal Words
• FOLLOW SAFETY INSTRUCTIONS
• Towing Other Vehicles / Trailers / Equipment
• Modifications
• Operating the System Safely
• System Boom Safety
• Overhead Electrical Power Lines
• Protect Yourself
• Handle Fuel Safely – Avoid Fires
• Moving Parts
• Maintenance and Service Safety
• Hydraulic Safety
• Work in a Clean Area
• Understand Correct Service
• Remove Paint before Welding or Heating
• Batteries
• Tires and Wheels
• Use Proper Tools
• Lift and Support Machine Properly
• Avoid Eye Contact with Radar
• Exhaust Fumes
• Chemical Safety
• Dispose of Waste Properly
• TORQUE SPECIFICATIONS
• General
• Unified Inch Bolt and Cap screw Values
• Metric Bolt and Cap screw Values
• 4 – Bolt Split Flange
• Split Flange
• Flare and Flareless Port Ends
• Face Seal Port Ends
• Metric Port Ends
• Adapters and Tube Fittings
• 02 Description Removal and Installation
• AirMax 180 System Service Manual
• 02 Description Removal and Installation
• DESCRIPTION, REMOVAL AND INSTALLATION
• DESCRIPTION
• System Removal
• System Installation
• 03 Booms Fan and Rear Manifold
• AirMax 180 System Service Manual
• 03 Booms Fan and Rear Manifold
• BOOMS, FAN AND REAR MANIFOLD
• DESCRIPTION
• CENTRIFUGAL FAN
• Description
• Removal
• Installation
• VENTURI MANIFOLD & FUNNELS
• Description
• Venturi Manifold Removal
• Venturi Manifold Installation
• Venturi Block Replacement
• BOOMS
• Description
• Boom Cradle Locks
• Boom Adjustments
• Boom removal
• Boom Installation
• Boom Suspension Removal
• Boom Suspension Installation
• BAG TEST PROCEDURE
• Description
• Materials and Equipment Required
• Align Boom Tubes to Manifold
• Check Conveyor Gate Opening
• Weight Adjustment Per Boom
• Weight Adjustment Per Tube
• Weight Adjustment Per Nozzle
• Trim Tab Nozzle Adjustment
• 04 Conveyors
• AirMax 180 System Service Manual
• 04 Conveyors
• CONVEYORS AND CONVEYOR DRIVES
• DESCRIPTION
• CONVEYOR APRON CHAINS
• Removal
• Installation
• FRONT CONVEYOR ROLLER AND BEARINGS
• Removal
• REAR IDLER ROLLER
• Removal
• Installation
• CONVEYOR DRIVE SPROCKET & DRIVESHAFT
• Removal
• Installation
• HYDRAULIC DRIVE MOTOR & CONVEYOR GEARBOX
• Motor removal
• Motor Installation
• Gearbox removal
• Gearbox Installation
• 05 Hydraulic System
• AirMax 180 System Service Manual
• 05 Hydraulic System
• 180 SYSTEM HYDRAULICS
• DESCRIPTION
• HYDRAULIC TANK
• Removal
• Installation
• Troubleshooting
• VARIABLE DISPLACEMENT PUMP
• 1254
• 1264
• Cleaning the compensator
• Removal
• Installation
• Troubleshooting
• FAN SPEED CONTROL
• 1254
• 1264
• Removal
• Installation
• FAN MOTOR
• Removal
• Installation
• HYDRAULIC GEAR PUMP
• 1254
• 1264
• Removal
• Installation
• Troubleshooting
• HYDRAULIC SERVO
• Removal
• Installation
• Troubleshooting
• CONVEYOR MOTORS
• Removal
• Installation
• Troubleshooting
• 1254 BOOM CONTROL VALVE
• Boom Lock/Unlock
• Boom Swing
• 1264 BOOM CONTROL VALVE
• Removal
• Installation
• Troubleshooting
• LATCH CYLINDER
• Removal
• Installation
• Troubleshooting
• FOLD CYLINDERS
• Removal
• Installation
• Troubleshooting
• OIL COOLER
• Removal
• Installation
• Troubleshooting
• PRESSURE GAUGE
• Removal
• Installation
• Troubleshooting
• 06 Electrical
• AirMax 180 System Service Manual
• 06 Electrical
• AIRMAX – 180 ELECTRICAL SYSTEM
• DESCRIPTION
• BOOM MOTION SWITCHES
• 1254 Boom Lock/Unlock
• 1264 Boom Lock/Unlock
• 5 MPH Boom Swing Lockout
• 1254 Left Hand Boom Swing
• 1254 Right Hand Boom Swing
• 1264 Left Hand Boom Swing
• 1264 Right Hand Boom Swing
• FAN SPEED CONTROL
• 1254
• 1264
• FAN SPEED SENSOR
• 1254
• 1264
• MASTER APPLY "SPREAD" SWITCH
• 1254
• 1264
• 1254 & 1264
• CONVEYOR ON/OFF
• Left Conveyor
• 1254
• 1264
• Right Conveyor
• 1254
• 1264
• SYSTEM RATE CONTROLLER
• Servo Valve
• 1254
• 1264
• Conveyor Speed Rate Sensor(s)
• 1254 Left Hand Rate Sensor
• 1254 Right Hand Rate Sensor
• 1264 Left Hand Rate Sensor
• 1264 Right Hand Rate Sensor
• ELECTRIC ROLL TARP
• Roll Tarp Switch
• 1254
• 1264
• 1254 & 1264
• 07 Foam Marker
• AirMax 180 System Service Manual
• 07 Foam Marker
• FOAM MARKER
• DESCRIPTION
• CAB CONTROLS
• Foam Marker Switches
• Pressure Regulator Assembly
• Pressure Gauge
• Flow/Enable Valve
• FOAM TANK ASSEMBLY
• Foam Valve(s)
• Foam Tank
• 08 Granular Bin
• AirMax 180 System Service Manual
• 08 Granular Bin
• GRANULAR BIN
• DESCRIPTION
• METERING WHEELS
• Description
• GRANULAR HYDRAULIC MOTOR
• Description
• Hydraulic Servo Valve
• Description