Ag-Chem 6103, 8103, 8104, 8144 CAN Bus Service Repair Manual

Table of Contents:

• 6103 / 8103 / 8104 / 8144 Can Buss Service Manual
• General Safety and Torque Specs
• General
• California
• Proposition 65 Warnings
• Safety Alert Symbol and Signal Words
• Follow Safety Instructions
• Towing Other Vehicles / Trailers / Equipment
• Modifications
• Operating the System Safely
• System Boom Safety
• Overhead Electrical Power Lines
• Protect Yourself
• Handle Fuel Safely – Avoid Fires
• Moving Parts
• Maintenance and Service Safety
• Hydraulic Safety
• Work in a Clean Area
• Understand Correct Service
• Remove Paint Before Welding or Heating
• Batteries
• Tires and Wheels
• Use Proper Tools
• Lift and Support Machine Properly
• Avoid Eye Contact with Radar
• Exhaust Fumes
• Chemical Safety
• Dispose of Waste Properly
• Torque Specifications
• General
• Unified Inch Bolt and Cap Screw Values
• Metric Bolt and Cap Screw Values
• 4 – Bolt Split Flange
• Split Flange
• Flare and Flareless Port Ends
• Face Seal Port Ends
• Metric Port Ends
• Adapters and Tube Fittings
• CAN Bus Manual Usage and System Overview
• Description
• Requirements
• Definition
• Following are the Primary CAN Bus Components
• Troubleshooting
• 1. Over Temp/Current
• 2. Open Load
• 3. Short To GND
• 4. Short to Bat/OT
• 5. No Error Listed
• Error Codes
• Boom Motion Main Enable and Head Rinse
• Description
• Left-Hand Boom Fold In
• Left-Hand Boom Fold Out
• Right-Hand Boom Fold Out or Boom Unlatch
• Right-Hand Boom Fold In or Boom Latch
• Left-Hand Boom Down
• Left-Hand Boom Up
• Right-Hand Boom Down
• Right-Hand Boom Up
• Boom Motion Enable or Head Rinse
• Power Circuit for the Boom Motion Function
• Ground Circuit for the Boom Motion Functions
• Liquid System Boom Motion Solenoid Ground
• Air-Max Boom Motion Solenoid Ground
• AirSpreader Boom Motion Solenoid Ground
• Power and Ground Circuit for the Boom Motion Enable
• Head Rinse Circuit
• Power for the Head Rinse Circuit
• Ground for the Head Rinse
• Foam Marker Functions
• Description
• Foam Marker Right and Left Solenoid Power Circuit
• Foam Marker Right and Left Solenoid Ground Circuit
• Foam Marker Enable Solenoid Power Circuit
• Foam Marker Enable Solenoid Ground Circuit
• Pump and Sump or Roll Tarp
• Description
• Pump Enable Circuit
• Pump Enable Power Circuit
• Pump Enable Ground Circuit
• Pump Enable Remote Box Power Circuit
• Pump Enable Remote Box Ground Circuit
• Sump Enable Circuit
• Sump Enable Power Circuit
• Sump Enable Ground Circuit
• Sump Enable Remote Box Power Circuit
• Sump Enable Remote Box Ground Circuit
• Tarp Open and Close Circuit
• Tarp Open and Close Power Circuit
• Tarp Magnetic Switch Relay Ground Circuit
• Product Control Circuit
• Description
• Master Apply Power Circuit
• Liquid System
• Air Spreader System
• Vertical Auger Shut Off Dump Valve
• Boom Sense
• Air-Max 1000/2000 System
• Air-Max V System
• New Leader
• Left and Right-Hand Apply Power Circuit
• Ground Circuits
• Liquid System
• Air Spreader System
• New Leader System
• Boom Motion Mast and Tip
• Description
• Boom Mast Right-Hand Tilt Up
• Boom Mast Right-Hand Tilt Down
• Boom Hoist Up
• Boom Hoist Down
• Left-Hand Tip Fold Out
• Left-Hand Tip Fold In
• Right-Hand Tip Fold In and Out
• Power Circuit for the Boom Motion Functions
• Ground Circuit for the Boom Motion Functions
• Boom Section Product Control
• Description
• Liquid System Boom Product Control
• Boom Section Control (Quick Stop) Power Circuits
• Boom Section (Quick Stop) Ground Circuits
• Boom Sense
• Boom Clean Out Circuit
• Boom Clean Out Power Circuit
• Boom Clean Out Ground Circuit
• Wet Boom Pump Circuit
• Wet Boom Pump Power Circuit
• Wet Boom Pump Ground Circuit
• Low-High Beam Light Circuit
• Description
• Low/High Beam Power Circuit
• Low Beam Circuit
• Low Beam Ground Circuit
• High Beam Circuit
• High Beam Ground Circuit
• Work Light Number One Circuit
• Description
• Work Light Number One Power Circuit
• Work Light Number One Ground Circuit
• Work Light Number Two Circuit
• Description
• Work Light Number Two Power Circuit
• Work Light Number Two Ground Circuit
• Chassis Hazard Warning Light Circuit
• Description
• Chassis Warning Light Power Circuit
• Right-Hand Chassis Hazard Circuit
• Left-Hand Chassis Hazard Circuit
• Key Off Power for the Master Module and the I/O Module
• Key Off Power for the I/O Module
• Key Off Power for the Master Module
• Chassis Hazard Ground Circuit
• Chassis Turn Signal Circuit
• Description
• Power for the Chassis Signal Lights
• Right-Hand Signal Light
• Left-Hand Signal Light
• Signal Light Ground Circuit
• Work Light Number Four Circuit
• Description
• Work Light Number Four Power Circuit
• Work Light Number Four Ground Circuit
• Park Lights
• Description
• Park Light Power Circuit
• System Taillight Ground
• Brake Lights Circuit
• Description
• Brake Light Power Circuit
• Brake Light Ground Circuit
• Reverse Light Circuit
• Description
• Reverse Light Power Circuit
• Reverse Light Ground Circuit
• System Hazard Warning Light Circuit
• Description
• System Warning Light Power Circuit
• Right-Hand System Hazard Light Circuit
• Left-Hand System Hazard Light Circuit
• Key Off Power for the Master Module and the I/O Module
• Key Off Power for the I/O Module
• Key Off Power for the Master Module
• System Hazard Light Ground
• System Turn Signal Circuit
• Description
• Power for the System Signal Lights
• Ground for the System Signal Lights
• Nozzle Pressure Gauge Circuit
• Description
• Nozzle Pressure Transducer Power Circuit
• Nozzle Pressure Transducer Ground Circuit
• Nozzle Pressure Signal Circuit
• Nozzle Pressure Gauge Power Circuit
• Nozzle Pressure Gauge Ground Circuit
• Fuel Level Gauge Circuit
• Description
• Fuel Level Signal Circuit
• Fuel Level Ground
• Radar Circuit
• Description
• Radar Power Circuit
• Radar Present Signal
• Radar Signal
• Radar Ground Circuit
• Pump Pressure Gauge Circuit
• Description
• Pump Pressure Gauge Signal Circuit
• Pump Sender Ground Circuit
• Pump Gauge Power
• Pump Pressure Gauge Ground Circuit
• Transmission Converter Open Light
• Description
• Transmission Converter Open Light Power Circuit
• Transmission Converter Open Light Ground Circuit
• Air Pressure Gauge
• Description
• Air Pressure Signal Circuit
• Pump Sump On Circuit
• Description
• Power for the Pump and Switch Lights
• Ground for the Pump Switch Light
• Ground for the Sump Switch Light
• Foam Marker On
• Description
• Power for the Foam Marker Switch Light
• Ground for the Foam Marker Switch Light
• Beacon Circuit
• Description
• Beacon Power Circuit
• Beacon Ground Circuit
• I/O Modules and Power Dividers
• Description
• I/O Module Power and Ground Circuits
• Front Chassis I/O Interface Module Power Supply
• Front Chassis I/O Module Ground
• System I/O Module Power Supply
• System I/O Ground Circuit
• Power Divider Power and Ground Circuits
• Chassis Power Divider Power and Ground
• System Power Divider Power and Ground
• HVAC-Cab Pressurization Blower Circuit
• Description
• Pressure Blower Power Circuit
• HVAC Blower Motor Ground Circuit
• HVAC Power Circuit
• Overhead HVAC Power
• Under the Seat HVAC Power
• Fan Switch Three Speed Circuit
• A/C Switch Circuit
• Heater Switch Circuit
• HVAC Ground Circuit
• Radio Circuit
• Description
• Radio Switched Power Circuit
• Radio Unswitched Memory Power
• Radio Ground Circuit
• Speaker Wires
• Front Speaker Wires
• Rear Speaker Wires
• Seat Circuit
• Description
• Seat Power Circuit
• Seat Ground Circuit
• Windshield Washer Circuit
• Description
• Windshield Washer Power Circuit
• Windshield Washer Ground Circuit
• Windshield Wiper Circuit
• Description
• Wiper in the Off/Park Position
• Wiper in the Low Speed Position
• Wiper in the High Speed Position
• Wiper Ground Circuit
• Work Light Number Three Circuit
• Description
• Work Light Number Three Power Circuit
• Right-Hand Circuit
• Left-Hand Circuit
• Work Light #3 Ground Circuit