Ag-Chem 8204 TerraGator Flotation Chassis Operators Manual (UXX1001 and later)

Table of Contents:

• SAFETY
• Important Safety Information
• Follow A Safety Program
• Operator Qualifications
• Understanding Proper Use Of Chemicals
• Fire Prevention
• Burn Prevention
• Coolant
• Fluid Penetration
• Batteries
• Safety Signs
• Safety Alert Symbol
• Informational Messages
• Safety Signs
• Follow Safety Instructions
• Prepare for Emergencies
• Emergency Exit from Cab
• Operating Machine
• Prevent Machine Runaway
• Use Proper Lighting and Marking
• Operating on Slopes
• Traveling on Public Roads
• Stopping and Parking
• System Boom operation
• Avoid Eye Contact with Radar
• Exhaust Fumes
• Overhead Electrical Power Lines
• Noise
• Handle Fuel properly – Avoid Fires
• Stay Clear of Rotating Drive Lines and Moving Parts
• Towing
• Modifications
• Maintenance and Service
• Practice Correct Maintenance
• Chemical Safety
• Operator Cabs
• Wear Protective Clothing
• Work in a Clean Area
• Understand Correct Service
• Use Proper Tools
• Support Machine Properly
• Proper Lifting Equipment
• High-Pressure Fluids
• Avoid Heating Near Pressurized Fluid Lines
• Servicing Cooling System Properly
• Remove Paint Before Welding or Heating
• Batteries
• Tires and Wheels
• Waste Disposal
• MOBILE RADIO INSTALLATION
• SAFETY AND SERVICE DECAL LOCATIONS
• SAFETY SIGNS
• General Information
• Serial Number Identification Plates
• Engine Serial Number
• Serial Number Location
• Break-In Period
• First 200 Hours of Engine Operation
• Transmission
• Rear Axle
• Wheel Bolts
• Maintenance Schedule
• Hydraulic Filter
• In-Line Fuel Filter
• Chassis / Cab Modification
• Mobile Radios
• Towing
• Transporting
• Parking Brake Information
• Manual Release Of Parking Brake
• Releasing the Spring Parking Break Chamber
• Release Parking Brake Manually
• Component Locations
• Emissions Warranty
• OPERATION
• Controls And Instruments
• Foot Pedals
• Steering Wheel
• Automatic Temperature Control
• General Operation:
• HEATER OPERATION
• DEFROSTING OR DEFOGGING OPERATION
• AIR CONDITIONER (A/C) OPERATION
• VENTILATION
• System Function:
• Automatic Fan Speed Control (AUTO):
• Manual Mode Fan Speed Control (Low/High):
• A/C Compressor Clutch Control:
• Heater Water Valve:
• Cab Air Temperature Sensor:
• Evaporator Probe:
• Troubleshooting
• Fault Codes
• Advanced Diagnostics:
• No Display
• No Fan
• No Heat
• No Cooling
• The system is putting out cool air when heat is needed.
• The system is putting out hot air when cooling is needed.
• Key And Hydraulic Lock Switches
• Operator Seat
• Deluxe Seat
• Seat Belts
• Before Starting the Machine Engine
• Starting the Engine
• Cold Temperature Starting
• Restarting a Stalled Engine
• Stopping the Engine
• Cruise Control
• Operating the Machine
• Shift Handle
• Inching Pedal
• TransmissionCalibration
• Manual Shift Mode
• Autoshift Mode
• High/Low Gear Setting
• Error Codes
• Transmission Diagnostic Codes
• general information
• Remote Throttle Control (Optional)
• Traveling on Public Roads
• Starting Fluid
• Minimizing the Effect of Cold Weather
• Use Grade No. 1-D Fuel
• Fuel Filters
• Coolant Heaters
• Seasonal Viscosity Oil and Proper Coolant Concentration
• Winterfronts
• Idling Engine
• Engine Coolant Specifications
• Water Quality
• Ethylene Glycol Concentrate (Antifreeze)
• Grease
• Diesel Fuel
• Sulfur Content of Diesel Fuel
• Lubricity of Diesel Fuels
• Diesel Fuel Storage
• Bleed the Fuel System
• Fuel Tank
• Long Term Storage Preparation
• Long Term Storage Removal
• Torque Values
• Metric Torque Values
• LUBRICATION AND MAINTENANCE
• Maintenance Schedule
• Maintenance Introduction
• Lubricants and Fluids
• Lubricant Filling Reminders
• Air Reservoir and Air Dryer
• Air Dryer
• Air Dryer and Compressed Air System
• Compressed Air System
• Air Conditioner
• Engine
• Engine Oil and Filters
• Engine Belts and Tensioner
• Fuel Filter
• Replacing Fuel Filter Elements
• Fuel System Primary
• Fuel System Primary Filter
• Replace the Element
• Fuel System Secondary Filter Replace
• Engine Coolant
• Supplemental Coolant Additives (SCA's)
• Air Cleaner Maintenance
• Engine Air Cleaner
• Engine Air Cleaner Indicator
• Primary Air Filter Element
• Secondary Filter Element
• Fuel
• Fuel Tank
• Clean Fuel Line Strainer
• Fuel Storage
• Hydraulic System
• Replacing Hydraulic System Fluid and Filter
• Transmission
• Before Checking the Transmission Oil
• Terrashift Transmission Calibration Procedure
• Heat Exchangers
• Axle Differential
• Replacing Differential Oil
• Planetary
• Replacement of Planetary Oil
• Front Wheel Bearings
• Adjusting Front Wheel Bearings
• Lubricating Front Wheel Bearings
• Front Axle
• Rear and Front Axle
• Front Wheel Toe-In
• Adjustment of Toe-In
• Adjustment of Toe-In Procedure
• Brake Adjustment and Maintenance
• Parking Brake
• Service Brake System Operation Check
• If Brakes Become Weak
• Adjustment of Front Brakes
• Front Brake
• Adjusting the Rear Brakes
• Lubrication of Brakes
• Service Brake Lubrication
• Front Axle Springs
• Power Steering Hydraulic Cylinder
• Wheels
• Removing the Wheels
• Rear and Front Wheel Installation
• Tires
• Tire Replacement
• Cab Air Filter and Cab Mounting Bolt Locations
• Cab Air Filters
• Cleaning the Cab Air Filter Element
• 1.Primary Fresh Air Filter
• 2.Secondary Fresh Air Filter
• 3.Recirculation Filter
• Cab Mounting Bolts
• Cab Roof Removal
• Windshield Wiper Blade
• Windshield Washer Reservoir
• Electrical System
• Fuse Panel
• Batteries
• Battery Disconnect Switch Lever
• Battery Terminal Connection
• Jump Starting
• Exterior Storage Compartments
• Cab Seat Preventative Maintenance
• Lubricate Adjusters Twice a Year
• Armrest Mechanism
• Paint and Decals
• Safety Treads
• Storage of Vehicle
• Before Operating after Long Storage
• Hand Rinse Tank Removal
• Pressure Washer
• Input Water Supply
• Before Starting Up
• Priming the Pump
• During Running
• General Care of the Pump
• Care of the Pump in Freezing Conditions
• Pressure Washer Operation
• Winterizing the High Pressure Washer System
• System Installation
• During System Changeovers
• TROUBLESHOOTING
• Engine (cont’d)
• Transmission (cont’d)
• Electrical (cont’d)
• Hydraulic System
• Brakes
• Operation
• Cab (cont’d)
• SPECIFICATIONS
• Dimensions
• Torque Values
• Metric Torque Values
• 4 – Bolt Split Flange
• Flare and Flareless Port Ends
• Triple-Lok 37° Adjustable Fitting (Steel)
• Triple-Lok 37° Straight Fitting (Steel)
• Face Seal Port Ends
• Seal-Lok Straight and Adjustable Fitting High Pressure (Steel)
• Metric Port Ends
• ISO 6149 Port Connection
• Adapters and Tube Fittings
• Freon O-Ring Fittings
• Straight Thread O-Ring Boss Low Pressure with 37° (SAEJ5 14) (Steel)
• Straight Thread O-Ring Boss High Pressure with flat face o-ring seal (Steel)
• SAE 37° (JIC)(Steel)
• Metric (Steel)