Ag-Chem 994H, 1194H Applicator Operators Manual

Table of Contents:

• SAFETY
• Introduction
• Prepare for Operation
• Understanding Safety
• Safety Alert Symbol
• SAFETY MESSAGES
• Informational Messages
• Important Safety Information
• Safety Signs
• Follow Safety Instructions
• Prepare for Emergencies
• Emergency Exit from Cab
• Operating Machine
• Prevent Machine Runaway
• Use Proper Lighting and Marking
• Operating on Slopes
• Traveling on Public Roads
• Stopping and Parking
• System Boom operation
• Avoid Eye Contact with Radar
• Exhaust Fumes
• Overhead Electrical Power Lines
• Noise
• Handle Fuel properly – Avoid Fires
• Stay Clear of Rotating Drive Lines and Moving Parts
• Towing
• Modifications
• Maintenance and Service
• Practice Correct Maintenance
• Chemical Safety
• Operator Cabs
• Wear Protective Clothing
• Work in a Clean Area
• Understand Correct Service
• Use Proper Tools
• Support Machine Properly
• Proper Lifting Equipment
• High-Pressure Fluids
• Avoid Heating Near Pressurized Fluid Lines
• Service Cooling System Properly
• Remove Paint Before Welding or Heating
• Batteries
• Tires and Wheels
• Dispose of Waste Properly
• Mobile Radio Installations
• GENERAL INFORMATION
• Foreword
• Serial Number Identification Plates
• Engine Serial Number
• Intended Use
• Proper Disposal of Waste
• Serial Number Definition
• Emissions Warranty
• Service Panel Locations
• Relay Panel Safety Sign
• Hydrostatic Drive
• Drive Lever, Pump and Drive Motors
• Engine
• Charge Pump
• Heat Exchanger
• Reservoir and Filters
• Hydrostatic Drive
• Break-in Period
• First 100 Hours of Operation
• Gear Boxes
• 250 Hours of Operation Intervals
• Coolant Level
• Wheel Bolts
• Chassis and Cab Modification
• Mobile Radios
• Towing
• Transporting
• Component Locations
• OPERATION
• Controls And Instruments
• Steering Wheel
• Automatic Temperature Control
• General Operation:
• HEATER OPERATION
• DEFROSTING OR DEFOGGING OPERATION
• AIR CONDITIONER (A/C) OPERATION
• VENTILATION
• System Function:
• Automatic Fan Speed Control (AUTO):
• Manual Mode Fan Speed Control (Low, High):
• Air Conditioning Compressor Clutch Control:
• Heater Water Valve:
• Cab Air Temperature Sensor:
• Evaporator Probe:
• Troubleshooting
• Fault Codes
• Advanced Diagnostics:
• No Display
• No Fan
• No Heat
• No Cooling
• System is putting out cool air when heat is needed.
• System is putting out hot air when cooling is needed.
• Key Switch And Hydraulic Lock Switch
• Standard Operator Seat
• Deluxe Operator Seat
• Seat Belts
• Hydrostatic System – Cold Weather Starting Procedure
• Checklist Before Starting Engine
• Restarting a Stalled Engine
• Driving Machine
• Speed Operating Ranges
• Machine Braking
• Armrest Display
• Four Wheel Steering (Optional)
• Operational Modes:
• OFF MODE
• TWO-WHEEL STEER MODE
• AUTO FOUR-WHEEL STEER MODE
• FOUR-WHEEL STEER MODE
• CRAB MODE
• Operational Modes
• Adjusting Track Width
• Track Width Adjustment – Extending
• Track Width Adjustment – Retracting
• Two Wheel Steer Toe – In Adjustment
• Four Wheel Steer Toe-In Adjustment
• Traveling on Public Roads
• Engine Fault Code Reference
• Chassis Fault Code Reference
• Trailering Machine
• Loading Procedure
• Unloading Procedure
• Tow Override Procedure
• Manual Brake Release Procedure
• Re-engaging the Park Brakes
• LUBRICATION AND MAINTENANCE
• Maintenance Schedule
• Maintenance Introduction
• Lubricants and Fluids
• Lubricant Filling Reminders
• Fuel
• Fuel Tanks located on both sides of machine
• Fuel Storage
• Fuel Filters
• Procedure:
• Engine Coolant
• Engine
• Engine Oil / Filter Replacement
• Engine Belts
• Air Cleaner Maintenance
• Engine Air Cleaner Indicator
• Primary Filter
• Inner Filter Element
• Air System Service
• Tires
• Tire Service
• Tire Safety Loads and Pressure
• Determining Load Per Tire
• Maximum Tire Load For Specified Speed
• Example Tire Inflations for Standard Machine Configurations
• Replacing a Tire on Rim
• Wheel Removal
• Wheel Installation
• Wheel Bolts
• Wheel Tightening Procedure
• Tire Rotation
• Wheel Motors
• Gearbox Mounting Bolts:
• Track Width Pads
• Wheel Drive Gearbox
• Gearbox Lubrication
• Oil Filling
• First Start-up and Run-in
• Maintenance Information
• Oil Draining and Replacement
• Cab Air Filter and Cab Mounting Bolt Locations
• Cleaning Cab Air Filter Element
• Primary Fresh Air Filter
• Secondary (Vapor Particulate) Fresh Air Filter
• Recirculation Filter
• Cab Mounting Bolts
• Windshield Wiper Blade
• Windshield Washer Reservoir
• Hydraulic (Hydrostatic) System
• Fluid Selection
• Fluid Removal
• Retorque bolts for breather cover
• Filter Replacement
• Fluid Replacement
• Bleeding Procedure
• Start Up Procedure after Hydraulic Tank Drain or Charge Pump Repair/Replace
• Diagnostic Port Locations
• Checking Charge Pressure(s)
• Checking Steering Pump (machines with liquid system only)
• Electrical System
• Electrical System Safety
• Replacing Fuses
• Batteries
• Using a Booster Battery
• Procedure:
• Cab Roof Removal
• Storage of machine
• Operating After Storage
• SPECIFICATIONS
• Chassis Specifications
• Dimensions
• Torque Values
• Metric Torque Values