Ag-Chem Air Max 1000, 2000 TerraGator System Service Repair Manual (2003)

Table of Contents:

• 01-SAFETY GENERIC.pdf
• GENERAL, SAFETY AND TORQUE SPECIFICATIONS
• GENERAL
• Safety Alert Symbol and Signal Words
• FOLLOW SAFETY INSTRUCTIONS
• Towing Other Vehicles / Trailers / Equipment
• Modifications
• Operating the System Safely
• System Boom Safety
• Overhead Electrical Power Lines
• Protect Yourself
• Handle Fuel Safely – Avoid Fires
• Moving Parts
• Maintenance and Service Safety
• Hydraulic Safety
• Work in a Clean Area
• Understand Correct Service
• Remove Paint before Welding or Heating
• Batteries
• Tires and Wheels
• Use Proper Tools
• Lift and Support Machine Properly
• Avoid Eye Contact with Radar
• Exhaust Fumes
• Chemical Safety
• Dispose of Waste Properly
• TORQUE SPECIFICATIONS
• General
• Unified Inch Bolt and Cap screw Values
• Metric Bolt and Cap screw Values
• 4 – Bolt Split Flange
• Split Flange
• Flare and Flareless Port Ends
• Face Seal Port Ends
• Metric Port Ends
• Adapters and Tube Fittings
• 02-Description_Removal_Installation.pdf
• DESCRIPTION, REMOVAL & INSTALLATION
• DESCRIPTION
• Air Max 1000 System
• Air Max 2000 System
• SYSTEM REMOVAL
• SYSTEM INSTALLATION
• 03-Booms_Fan_Rear Manifold.pdf
• BOOMS, FAN & REAR MANIFOLD
• DESCRIPTION
• CENTRIFUGAL FAN
• Description
• Removal
• Installation
• VENTURI MANIFOLD & FUNNELS
• Description
• Venturi Manifold Removal
• Venturi Manifold Installation
• Venturi Block Replacement
• BOOMS
• Description
• Boom Cradle Locks
• Boom Adjustments
• Boom Removal
• Boom Installation
• Boom Suspension Removal
• Boom Suspension Installation
• BAG TEST PROCEDURE
• Description
• Materials and Equipment Required
• Align Boom Tubes to Manifold
• Check Conveyor Gate Opening
• Weight Adjustment Per Boom
• Weight Adjustment Per Tube
• Weight Adjustment Per Nozzle
• Trim Tab Nozzle Adjustment
• 04-Conveyors.pdf
• CONVEYORS & CONVEYOR DRIVES
• DESCRIPTION
• CONVEYOR V-HOODS
• Description
• CONVEYOR APRON CHAINs
• Removal
• Installation
• FRONT CONVEYOR ROLLER AND BEARINGS
• Removal
• Installation
• REAR IDLER ROLLER
• Removal
• Installation
• AIR CLUTCH & OUTER BEARING
• Removal
• Installation
• CONVEYOR DRIVE SPROCKET & DRIVESHAFT
• Removal
• Installation
• HYDRAULIC DRIVE MOTOR & CONVEYOR GEARBOX
• Motor Removal
• Motor Installation
• Gearbox Removal
• Gearbox Installation
• AIR CLUTCH CONTROLS
• Description
• 05-Hydraulic System.pdf
• HYDRAULIC SYSTEM
• DESCRIPTION
• BOOM MOTION & CONVEYOR CIRCUIT
• Description
• Boom Motion Circuit
• Conveyor Circuit
• Hydraulic Block Coil & Cartridge Torque
• Gear Pump Removal
• Gear Pump Installation
• Conveyor Motor Removal
• Conveyor Motor Installation
• FAN CIRCUIT
• Description
• Pump Removal
• Pump Installation
• Fan Motor Removal
• Fan Motor Installation
• HYDRAULIC SYSTEM BLEED PROCEDURE
• Bleed Procedure When Changing Fluid/Filters Only
• Bleed Procedure When Major Components or Hoses Have Been Replaced
• CLEANING THE COMPENSATOR
• TROUBLESHOOTING
• Hydraulic Cylinder Repair
• 06-Electrical.pdf
• ELECTRICAL SYSTEM
• DESCRIPTION
• BOOM MOTION SWITCHES
• Description
• Boom Latch Switch
• Boom Fold Switch
• Boom Hold Down Switch
• Left & Right Boom Leveling Switches
• PRODUCT APPLICATION CONTROL SWITCHES
• Description
• Product Master Switch
• Left & Right Boom Switches
• AIR BOX WIRING
• Boom Sense Pressure Switches
• PWM VALVE WIRING
• PRODUCT RATE SENSOR WIRING
• FULL/EMPTY BIN SENSORS
• FAN SPEED SENSOR
• ELECTRIC ROLL TARP
• Description
• Electrical Control Wiring
• Roll Tarp Mechanical Adjustments & Troubleshooting
• 07-Foam Marker.pdf
• FOAM MARKER SYSTEM
• DESCRIPTION
• FOAM MARKER AIR SYSTEM
• Foam Marker Pressure Regulator
• Troubleshooting
• Gauge
• Foam Marker Enable Solenoid
• Foam Marker Tank, Air Nozzle and Valves
• Removal of the Spray Nozzle from the Bottom of the Tank
• Installation of the Spray Nozzle in the Tank
• FOAM MARKER ELECTRICAL SYSTEM
• Theory of Operation
• Relay K27
• Relay K33 (Left Foam)
• Relay K38 (Right Foam)
• Left/Right Foam Switch
• Double Foam Switch
• Foam Marker System Harness
• Troubleshooting
• 08-Granular.pdf
• GRANULAR CO-APPLICATION SYSTEM
• DESCRIPTION
• GRANULAR BIN
• Description
• Metering Wheels
• Description
• Metering Wheel Drive
• ELECTRICAL CONTROL SYSTEM
• Electric Clutches
• Electric Motor
• Rate Sensor
• Full/Empty Sensors
• 09-Spray Max Liquid.pdf
• SPRAY MAX LIQUID CO-APPLICATION SYSTEM
• DESCRIPTION
• LIQUID TANK
• PRODUCT PLUMBING
• Description
• Product Pump
• Manual Valves, Product Servo Valve, Strainer & Flowmeter
• Electric Boom Shut Off Valves
• Optional Chemical Eductor
• WET BOOM
• SPRAY MAX ELECTRICAL CONTROLS