Ag-Chem Air Spreader, Twin Bin TerraGator System Service Repair Manual (2003)

Table of Contents:

• 01-SAFETY rev1.pdf
• GENERAL, SAFETY AND TORQUE SPECS
• GENERAL
• Safety Alert Symbol and Signal Words
• FOLLOW SAFETY INSTRUCTIONS
• Towing Other Vehicles / Trailers / Equipment
• Modifications
• Operating the System Safely
• System Boom Safety
• Overhead Electrical Power Lines
• Protect Yourself
• Handle Fuel Safely – Avoid Fires
• Moving Parts
• Maintenance and Service Safety
• Hydraulic Safety
• Work in a Clean Area
• Understand Correct Service
• Remove Paint before Welding or Heating
• Batteries
• Tires and Wheels
• Use Proper Tools
• Lift and Support Machine Properly
• Avoid Eye Contact with Radar
• Exhaust Fumes
• Chemical Safety
• Dispose of Waste Properly
• TORQUE SPECIFICATIONS
• General
• Unified Inch Bolt and Cap screw Values
• Metric Bolt and Cap screw Values
• 4 – Bolt Split Flange
• Split Flange
• Flare and Flareless Port Ends
• Face Seal Port Ends
• Metric Port Ends
• Adapters and Tube Fittings
• 02-Description.pdf
• DESCRIPTION, REMOVAL AND INSTALLATION
• DESCRIPTION
• Air Spreader System
• Twin Bin Soilection System
• SYSTEM REMOVAL
• SYSTEM INSTALLATION
• 03-ConveyorAuger.pdf
• CONVEYOR AND AUGERS
• DESCRIPTION
• CONVEYOR (AIR SPREADER & TWIN BIN)
• Chain Removal
• Chain Installation
• Front Roller & Bearings Removal
• Front Roller & Bearings Installation
• Rear Drive Sprocket & Bearings Removal
• Rear Drive Sprocket & Bearings Installation
• Metering Chain Assemblies (Twin Bin Only)
• Description
• AUGERS ( AIR SPREADER & TWIN BIN)
• Horizontal Auger
• Description
• VERTICAL AUGER
• Description
• Top Bearing Removal
• Top Bearing Installation
• Auger Hub Removal
• Auger Hub Installation
• Vertical Auger Removal & Installation
• DISTRIBUTOR HEAD
• Description
• Stator Weldment & Fan
• 04-Booms.pdf
• BOOMS, CENTER SECTION AND DUAL FANS
• DESCRIPTION
• BOOMS
• Boom Removal
• Boom Installation
• Boom Structure
• Boom Deflector Nozzles
• CENTRIFUGAL FANS
• Motor & Rotor
• Removal
• Installation
• BOOM MANIFOLDS, VENTURI TUBES, & SHUT-OFFS
• Shut-Off Disc Removal
• Shut-Off Disc Installation
• AIR SYSTEM
• Mac Valve Removal and Installation
• Air Cylinders and Airline Configuration
• BOOM CENTER SECTION
• Removal
• Installation
• 05-Hydraulic.pdf
• HYDRAULIC SYSTEM
• DESCRIPTION
• AIR SPREADER AUGER/CONVEYOR HYDRAULIC CIRCUIT
• Auger/Conveyor Hydraulic Motor Removal (Air Spreader & Twin bin)
• Auger/Conveyor Hydraulic Motor Installation (Air Spreader & Twin bin)
• Gear Pump Removal (Air Spreader Only)
• Gear Pump Installation (Air Spreader Only)
• TWIN BIN AUGER/CONVEYOR HYDRAULIC CIRCUIT
• Bin Hydraulic Motor Removal (Twin Bin Only)
• Bin Hydraulic Motor Installation (Twin Bin Only)
• Variable Displacement Pump Removal (Twin Bin Only)
• Variable Displacement Pump Installation (Twin Bin Only)
• FAN CIRCUIT (AIRSPREADER & TWIN BIN)
• Fan Motor Removal (Air Spreader & Twin bin)
• Fan Motor Installation (Air Spreader & Twin bin)
• Fan Pump Removal (Air Spreader & Twin bin)
• Fan Pump Installation (Air Spreader & Twin bin)
• Compensator Cleaning
• HYDRAULIC SYSTEM BLEED PROCEDURE
• Troubleshooting
• BOOM MOTION HYDRAULICS (AIRSPREADER & TWIN BIN)
• Hydraulic Cylinder Repair (Air Spreader & Twin Bin)
• 06-Electrical.pdf
• ELECTRICAL SYSTEM
• DESCRIPTION
• BOOM FOLD SWITCH
• Description
• PRODUCT APPLICATION CONTROL SWITCHES
• Description
• Product Master Switch
• Left & Right Boom Switches
• AIR BOX WIRING
• Boom Sense Pressure Switches
• AIR SPREADER NON FALCON PRODUCT CONTROL
• Vertical Auger Shut-off
• Product Rate Sensor Wiring
• Conveyor Speed Servo Valve Wiring
• Fan Speed Sensor
• AIR SPREADER FALCON PRODUCT CONTROL
• Vertical Auger Shut-off
• Product Rate Sensor Wiring
• Conveyor Speed Servo Valve Wiring
• Fan Speed Sensor
• Full Empty Sensor
• TWIN BIN FLACON PRODUCT CONTROL
• Auger/Conveyor Control
• Vertical Auger Shut-off
• Product Rate Sensor Wiring
• Full/Empty Sensor
• PWM Bin Motor Control
• Fan Speed Sensor
• HEAD RINSE
• ELECTRIC ROLL TARP
• Description
• Electrical Control Wiring
• Roll Tarp Mechanical Adjustments & Troubleshooting
• 07-FoamMarker.pdf
• FOAM MARKER SYSTEM
• DESCRIPTION
• FOAM MARKER AIR SYSTEM
• Foam Marker Pressure Regulator
• Troubleshooting
• Gauge
• Foam Marker Enable Solenoid
• Foam Marker Tank, Air Nozzle and Valves
• Removal of the Spray Nozzle from the Bottom of the Tank
• Installation of the Spray Nozzle in the Tank
• FOAM MARKER ELECTRICAL SYSTEM
• Theory of Operation
• Relay K27
• Relay K33 (Left Foam)
• Relay K38 (Right Foam)
• Left/Right Foam Switch
• Double Foam Switch
• Foam Marker System Harness
• Troubleshooting
• 08-Granular.pdf
• GRANULAR CO-APPLICATION SYSTEM
• DESCRIPTION
• GRANULAR BINS
• Description
• METERING SYSTEM
• Removal
• Installation
• Metering Wheel Drive
• ELECTRICAL CONTROL SYSTEM
• Power Distribution Box
• Rate Sensors
• Full / Empty Sensors
• 09-Liquid.pdf
• LIQUID CO-APPLICATION SYSTEM
• DESCRIPTION
• LIQUID TANKS
• PRODUCT PLUMBING
• Description
• Product Pump
• Pressure Manifold Valves
• Product Servo Valve, Strainer & Flowmeter
• BOOM PLUMBING
• ELECTRICAL CONTROLS
• Product Pump Control
• Pump Pressure Transducer
• Electric Sparger Valve
• Product Servo Valve
• Flowmeter
• Nozzle Pressure Transducer
• Boom Shutoff Valves