Ag-Chem RG 900, RG1100, RG1300 Chassis Operators Manual (English) (CXXX1001 and later)

Table of Contents:

• SAFETY
• Introduction
• Prepare for Operation
• Understanding Safety
• Safety Alert Symbol
• Safety Messages
• Informational Messages
• Follow Safety Instructions
• Prepare for Emergencies
• Fire Prevention
• Operating Machine
• Prevent Machine Runaway
• Use Proper Lighting and Marking
• Operating on Slopes
• Traveling on Public Roads
• Stopping and Parking
• System Boom operation
• Exhaust Fumes
• Noise
• Handle Fuel properly – Avoid Fires
• Towing
• Modifications
• Maintenance and Service
• Practice Correct Maintenance
• Chemical Safety
• Chemicals
• Work in a Clean Area
• Understand Correct Service
• Use Proper Tools
• Support Machine Properly
• Service Cooling System Properly
• Remove Paint Before Welding or Heating
• Tires and Wheels
• Mobile Radio Installations
• Safety Signs
• Safety Signs – Cab
• Safety Signs (International)
• Safety Signs – Cab – International
• GENERAL INFORMATION
• Operator Manual
• Identification / Serial numbers
• Serial Number Definition
• Intended Use
• Service Panel Locations
• Fuse / Relay Panel
• Rear Terminal Mini Fuse Relay Panel
• Relay/Fuse Block
• 4 Pack Relay Module
• Battery Box Fuses
• Break-in Period
• Hydraulic System
• Wheel Drive Gearboxes
• Coolant Level
• Wheel Mounting Bolts
• Torque Arm
• Batteries
• Axle Shims
• Pressure Washer Pump (If Equipped)
• Engine Belts
• Fuel Filter, Fuel Pre-Filter
• Chassis and Cab Modification
• Hydrostatic Drive
• Drive Lever, Pump and Drive Motors
• Engine
• Charge Pump
• Heat Exchanger
• Reservoir and Filters
• Hydrostatic Drive
• Component Locations
• Proper Disposal of Waste
• Emissions Warranty
• OPERATION
• Controls And Instruments
• Hydrostat Control
• Armrest Switches
• Keypad Switches
• Mirrors
• Light Switches
• Map/Dome Light
• Radio
• Sun Visor
• Cup Holder / Storage / Power
• Foot Pedal
• Steering Wheel
• Automatic Temperature Control
• General Operation:
• HEATER OPERATION
• DEFROSTING OR DEFOGGING OPERATION
• AIR CONDITIONER (A/C) OPERATION
• System Function:
• Automatic Fan Speed Control (AUTO):
• Manual Mode Fan Speed Control (Low/High):
• A/C Compressor Clutch Control:
• Heater Water Valve:
• Cab Air Temperature Sensor:
• Evaporator Probe:
• Troubleshooting
• Fault Codes
• Advanced Diagnostics:
• No Display
• No Fan
• No Heat
• No Cooling
• System is putting out cool air when heat is needed.
• System is putting out hot air when cooling is needed.
• Ignition Switch
• Seat Belts
• Basic Operator Seat
• Deluxe Operator Seat
• Instructor Seat
• Hydrostatic System – Cold Weather Starting Procedure
• Cold Start (Options, if equipped)
• Battery Disconnect Switch
• Remote throttle
• Checklist Before Starting Engine
• Cold Temperature Starting
• Engine Cold Start – Frozen DEF
• Restarting a Stalled Engine
• Driving machine
• Weight Regulated Shifting
• RG1300 Down Shift Logic
• RG900 / RG1100 / RG1300 Pressure compensated Drive System
• Speeds and Terrain
• Engine Power Limitations
• Low DEF Level
• SCR System Malfunction
• Stopping Engine and Afterrun
• Machine Braking
• Four Wheel Steering (Optional)
• Operational Modes:
• OFF Mode
• 2WS Mode
• Auto4WS Mode
• 4WS Mode
• Crab Mode
• Automatic Engagement and Disengagement
• Adjusting Track Width
• Manual Track Adjust (if equipped)
• Standard Hydraulic Track Adjust (if equipped)
• Auto Hydraulic Track Adjust (if equipped)
• Traveling on Public Roads
• Trailering Machine
• Loading Procedure
• Unloading Procedure
• Air Dump Valve
• Tow Override Procedure
• Manual Brake Release Procedure
• Re-engaging the Park Brakes
• Brake Release Option
• Pressure Washer (Optional)
• Input Water Supply
• Priming the Pump
• During Running
• Pressure Washer Operation
• Outside Alarm
• BackUp alarm (if equipped)
• Rogator Management Center
• Information
• Engine
• Transmission
• Tire Information
• Radar Calibration
• Fuel
• Track Adjust
• Settings
• Active Error Codes Diagnostics
• Stored Error Codes
• Foam Marker
• Four Wheel Steer
• Maintenance Schedule
• Changing Measuring Units
• Operational Messages
• Low Priority
• Medium Priority
• High Priority
• LUBRICATION AND MAINTENANCE
• Maintenance Introduction
• Lubricants and Fluids
• Lubricant Filling Reminders
• Maintenance Schedule
• Exhaust System Temperature
• Fuel System
• Fuel Tank
• Fuel/Water Separator, Fuel Filter, Fuel Pre-filter
• Change Pre-filter and Fuel Filters
• Change Element Fuel/Water Separator (Optional)
• Bleeding Fuel System
• Fuel Storage
• SCR System
• DEF (Diesel Exhaust Fluid) Tank
• DEF Shelf Life
• Engine Coolant
• Engine
• Engine Oil/Filter Replacement
• Engine Belts
• Air Filter
• Primary Air Filter
• Inner Filter Element
• Replace Air Filter
• Cooling Package
• Air System Service
• High Volume Air Dryer (Optional)
• Grease Armrest
• Tires
• Tire Service
• Tire Rotation
• Tire Safety Loads and Pressure
• Maximum Tire Load For Specified Speed
• Example Tire Inflations for Standard Machine Configurations
• Determining Load Per Tire
• Replacing a Tire on Rim
• Wheel Removal
• Wheel Installation
• Wheel Bolts
• Wheel Tightening Procedure Two Piece Rim – Prior to serial number Dxxx1001
• Wheel Tightening Procedure One Piece Rim – Effective serial number Dxxx1001
• Crop Deflector Adjustment
• Toe – In Values
• Two Wheel Steer Toe – In Adjustment
• Four Wheel Steer Toe-In Adjustment
• Track Width
• Chassis Lubrication
• Torque Rods
• Rear Axle Torque Rods
• Front Axle Torque Rods
• Anti-Roll Bar
• Axle Shimming
• Wheel Drive Gearbox
• Gearbox Lubrication
• Gearbox Oil Level
• Maintenance Information
• Oil Draining and Replacement
• Wheel Drive Gearbox Mounting Bolts:
• CAB AIR FILTERS AND CAB MOUNTING BOLT LOCATIONS
• Cab Air Filters
• Primary Fresh Air Filter
• Installation
• Secondary Fresh Air Filter
• Removal
• Installation
• Recirculation Air Filter
• Removal
• Installation
• Filter Maintenance
• Cleaning Cab Air Filter Element
• Primary Fresh Air Filter Maintenance
• Secondary (Vapor Particulate) Fresh Air Filter Maintenance
• Recirculation Filter Maintenance
• Cab Mounting Bolts
• Windshield Wiper Blade
• Windshield Washer Reservoir – LH Rear Corner of Cab
• Hydraulic (Hydrostatic) System
• Hydraulic Fluid Removal
• Retorque bolts for breather cover
• Filter Replacement
• Fluid Replacement
• Bleeding Procedure
• Checking Steering Pump (machines with liquid system only)
• Start Up Procedure (RG900/RG1100) after Hydraulic Tank Drain or Charge Pump Repair/Replace
• Start Up Procedure (RG1300) for after Hydraulic Tank Drain or Charge Pump Repair/Replace
• Diagnostic Port Locations
• Checking Charge Pressure(s)
• Electrical System
• Electrical System Safety
• Replacing Fuses
• Batteries
• Using a Booster Battery
• Procedure:
• Battery Removal and Installation
• Battery Removal Procedure
• Battery Installation Procedure
• Pressure Washer (If Equipped)
• Pressure Washer Pump Motor Oil
• Pressure Washer Strainer
• Winterizing Pressure Washer System
• Storage of machine
• Operating After Storage
• SPECIFICATIONS
• Chassis Specifications
• Dimensions
• TROUBLESHOOTING
• Chassis Error/Fault Code Reference
• Acronyms, Abbreviations
• Engine Error/Fault Codes
• DELIVERY CHECKLIST