Ag-Chem RG900, RG1100, RG1300 Liquid System Row Crop System Operators Manual (English) (DXXX1001 and later)

Table of Contents:

• Introduction
• Prepare for Operation
• Understanding Safety
• Safety Alert Symbol
• Signal Words
• Informational Messages
• Safety Signs
• Follow Safety Instructions
• Prepare for Emergencies
• Emergency Exit from Cab
• Operating Machine
• Prevent Machine Runaway
• Use Proper Lighting and Marking
• Operating on Slopes
• Traveling On Public Roads
• Stopping and Parking
• System Boom Operation
• Avoid Eye Contact with Radar
• Exhaust Fumes
• Overhead Electrical Power Lines
• Noise
• Handle Fuel Properly – Avoid Fires
• Stay Clear of Rotating Drive Lines and Moving Parts
• Towing
• Modifications
• Maintenance and Service
• Practice Correct Maintenance
• Hazardous Chemical Precautions
• Wear Protective Clothing
• Work in a Clean Area
• Understand Correct Service
• Use Proper Tools
• Support Machine Properly
• Proper Lifting Equipment
• High-Pressure Fluids
• Avoid Heating Near Pressurized Fluid Lines
• Service Cooling System Properly
• Remove Paint Before Welding or Heating
• Batteries
• Tires and Wheels
• Mobile Radio Installations
• Safety Signs (North America)
• Safety Signs (International)
• GENERAL INFORMATION
• Introduction
• Serial Number
• Serial Number Definition
• Intended Use
• Proper Disposal Of Waste
• Controls And Instruments
• System Controls RG900 / RG1100 / RG1300
• Hydrostat / Boom Control – Five Section
• Hydrostat / Boom Control – Seven Section
• Armrest Control Panel – Lower
• Armrest Control Panel – Upper
• Keypad Switches
• Sparge Valve Position Indicator
• Boom Control Manual Override – Without Autoboom
• Boom Control Manual Override – With Autoboom
• Plumbing Controls
• Sight Gauges
• OPERATION
• Product Tank
• Side Reload (On-Board Pump)
• Completing Reload
• Front Reload (On-Board Pump)
• Completing Reload
• Push On Reload
• Tank Rinse
• Fresh Water Tanks
• Fill Fresh Water Tank
• Hand Rinse Tank
• Chemical Eductor
• Operate From Nurse Tank
• Operate From Product Tank
• Boom Procedures
• Rinse Boom
• Boom Cleanout (Air Option)
• Extend Boom
• Retract Boom
• Boom Break-Away Sections
• Automatic Full Boom Break-Away Return
• Boom Tip Break-Away
• Spray System Setup
• Application Procedure
• Controller Setup
• Boom Width Table (English)
• Boom Width Table (Metric)
• System Calibration
• Nozzle Calibration
• Flow Meter Calibration (flow based)
• Calibration Formulas
• Formula to calibrate speed in all monitors and controllers
• Formula to check acre counter and calibrate accuracy
• Determine Main Pressure Line Valve Setting
• I/O Module
• Fence Row Nozzle Operation
• Determine Nozzle Size
• Spray Control Calculator
• Calculator Features
• Determine Application Rate and Nozzles:
• Determine Speed Range For Uniform Application:
• Other Uses For AGCO Calculator
• After Application
• Chemical Injection System
• Injection Symbols
• Applying Chemical – Single Pump, Dual Tank
• Recirculating Chemical – Single Pump, Dual Tank (for use during calibration)
• Flushing Chemical – Single Pump, Dual Tank
• System OFF – Single Pump, Dual Tank
• Dual Pump, Dual Tank
• Single Pump, Single Tank
• Foam Marker
• Filling Tank
• Operation
• Flowmeter
• Remove 3 Inch Flowmeter
• Install 2 Inch Flowmeter / Low Rate Kit
• LUBRICATION AND MAINTENANCE
• Flush Liquid System
• Clean System Line Strainer
• Clean Section Line Strainers
• Clean Out Boom Tubes / Nozzles
• Nozzles
• Hoses
• Liquid Hoses
• Hydraulic Lines
• Pressure Washer (Option)
• Boom Lube Fittings
• 27.43 m (90 ft) / 30.48 m (100 ft) Boom Breakaway Adjustment
• 36.6 m (120 ft) Boom Breakaway Adjustment
• 36.6 m (120 ft) Boom tip breakaway adjustment
• Boom Foldback Rest Placement
• Foldback Rest and Wear Angle – 27.43 m (90 ft) booms
• Foldback Rest and Wear Angle – 30.48 m (100 ft) booms
• Foldback Rest, Bump Stop and Wear Angle – 36.58 m (120 ft) booms
• Storage
• Winterizing Liquid System (For Below Freezing Temperatures)
• Winterizing Foamer System
• System Removal And Installation
• Remove Liquid System
• Install Liquid System
• SPECIFICATIONS
• Materials Used In Liquid System
• Product Pump
• Product Tank
• Raven Flow Meter
• Boom Line Strainer
• Nozzle Bodies
• Shut Off Valve
• Product Plumbing
• Machine Empty Weight
• DELIVERY CHECKLIST