Ag-Chem RG900B, RG1100B, RG1300B Row Crop Chassis Operators Manual

Table of Contents:

• 1. Safety
• 1.1 A word to the operator
• 1.1.1 Safety symbol
• 1.1.2 Safety messages
• 1.1.3 Information messages
• 1.1.4 Follow safety instructions
• 1.1.5 Prepare for emergencies
• 1.1.6 Fire prevention
• 1.1.7 Prevent static discharge when fueling
• 1.2 Operate the machine
• 1.2.1 Prevent machine runaway
• 1.2.2 Use correct lamps and markers
• 1.2.3 Operation on slopes
• 1.2.4 Travel on public roads
• 1.2.5 Stopping and parking
• 1.2.6 System boom operation
• 1.2.7 Exhaust fumes
• 1.2.8 Noise prevention
• 1.2.9 Handle fuel correctly
• 1.2.10 Towing
• 1.2.11 Modifications
• 1.3 Maintenance and service
• 1.3.1 Practice correct maintenance
• 1.3.2 Chemical safety
• 1.3.3 Work in a clean area
• 1.3.4 Understand correct service
• 1.3.5 Use correct tools
• 1.3.6 Support machine correctly
• 1.3.7 Service cooling system correctly
• 1.3.8 Remove paint before welding or heating
• 1.3.9 Tires and wheels
• 1.3.10 Mobile radio installations
• 1.4 Chassis safety signs
• 1.4.1 Axle spacing right-hand
• 1.4.2 Axle spacing left-hand
• 1.4.3 Roll over
• 1.4.4 Handwash
• 1.4.5 Air dump
• 1.4.6 Ultra low sulfur diesel fuel
• 1.4.7 Fall off hazard
• 1.4.8 Pinch hazard
• 1.4.9 Tiedown
• 1.4.10 Lift
• 1.5 Electrical safety signs
• 1.5.1 Rear terminal mini fuse relay panel
• 1.5.2 Relays
• 1.5.3 Fuse / relays
• 1.5.4 Electrocution hazard
• 1.5.5 Radar hazard
• 1.5.6 Battery shut off
• 1.6 Engine safety signs
• 1.6.1 Rotating blades hazard
• 1.6.2 Burn hazard
• 1.6.3 Belt entanglement
• 1.6.4 Fuel filter
• 1.6.5 Ether
• 1.6.6 Run over hazard
• 1.6.7 High pressure hazard
• 1.6.8 Electrical hazard
• 1.6.9 Fuel water separator head
• 1.6.10 Fuel filter
• 1.6.11 Separator filter
• 1.7 Hydraulic safety signs
• 1.7.1 Pressurized fluid
• 1.7.2 Pressurized fluid
• 1.8 Cab safety signs
• 1.8.1 Read manual
• 1.8.2 Park brake
• 1.8.3 Electrical hazard
• 1.8.4 Break glass – exit
• 1.8.5 Sound horn
• 1.8.6 Cab filter number 1
• 1.8.7 Cab filter number 2
• 1.8.8 Cab filter number 3
• 1.8.9 Roll over – wear seat belt
• 1.8.10 Run over – no riders
• 2. Introduction
• 2.1 Operator Manual
• 2.2 Serial number identification
• 2.2.1 Serial number definition
• 2.3 Break-in-period
• 2.3.1 Do a check of the hydraulic system
• 2.3.2 Do a check of the wheel drive gearboxes
• 2.3.3 Coolant level
• 2.3.4 Tighten the wheel mounting hardware
• 2.3.5 Do a check of the torque rods
• 2.3.6 Do a check of the batteries
• 2.3.7 Do a check of the axle shims
• 2.3.8 Change the pressure washer pump oil – if equipped
• 2.3.9 Inspect the engine belts
• 2.3.10 Replace the fuel filter and the fuel pre-filter
• 2.3.11 Chassis and cab modification
• 2.4 Hydraulic introduction
• 2.4.1 Hydrostatic drive
• 2.4.2 Drive lever and pump and drive motors
• 2.4.3 Engine
• 2.4.4 Charge pump
• 2.4.5 Hydraulic oil cooler
• 2.4.6 Hydraulic tank and filters
• 2.5 Component locations
• 2.5.1 Hydraulic component locations
• 2.6 Fuses and relays
• 2.6.1 Rear terminal mini fuse panel
• 2.6.2 Fuse/relay panel
• 2.6.3 Four pack relay module
• 2.6.4 Battery box relays and fuses
• 2.7 Usage and disposal
• 2.7.1 Intended use
• 2.7.2 Proper disposal of waste
• 2.8 Pre-delivery checklist
• 2.9 Emissions warranty
• 2.9.1 United States and Canada emission control warranty statement
• 2.9.2 California emission control warranty statement
• 3. Operation
• 3.1 Drive the machine
• 3.1.1 Checklist before starting engine
• 3.1.2 Battery disconnect switch
• 3.1.3 Grid air heater symbol
• 3.1.4 Cold weather starting procedure for hydrostatic system
• 3.1.5 Cold start option
• 3.1.6 Diesel exhaust fluid (DEF) cold start
• 3.1.7 Restart a stalled engine
• 3.1.8 Drive the machine
• 3.1.9 Weight regulated shifting
• 3.1.10 RG1300 down shift logic
• 3.1.11 RG900 / RG1100 / RG1300 pressure compensated drive system
• 3.1.12 Speeds and terrain
• 3.1.13 Engine power limitations
• 3.1.14 Low diesel exhaust fluid (DEF)/Adblue® level
• 3.1.15 Low DEF level symbol
• 3.1.16 SCR system malfunction
• 3.1.17 Stop the engine
• 3.1.18 Remote throttle
• 3.1.19 Machine braking
• 3.1.20 Backup alarm
• 3.2 Machine management center
• 3.2.1 Home screen display
• 3.2.2 System configuration
• 3.2.3 Machine persistent area
• 3.2.4 Information boxes
• 3.2.5 Select the about information
• 3.2.6 Select the engine information
• 3.2.7 Select the transmission information
• 3.2.8 Select the tire size information
• 3.2.9 Select the radar calibration information
• 3.2.10 Select the fuel information
• 3.2.11 Select the track adjust information
• 3.2.12 Select the settings information
• 3.2.13 Select the active error codes diagnostics information
• 3.2.14 Select the stored error codes information
• 3.2.15 Operate the foam marker
• 3.2.16 Select the four wheel steer information
• 3.2.17 Maintenance schedule screen
• 3.2.18 Change the measuring units
• 3.2.19 Operational messages
• 3.3 Instruments and controls
• 3.3.1 Dash panel
• 3.3.2 Hydrostat control – 5 section boom
• 3.3.3 Hydrostat control – 7 section boom
• 3.3.4 Shift switch buttons
• 3.3.5 Armrest switches
• 3.3.6 Chassis keypad
• 3.3.7 System keypad
• 3.3.8 Adjust the mirrors
• 3.3.9 Map and dome light
• 3.3.10 Radio (if equipped)
• 3.3.11 Sun Visor
• 3.3.12 Cup holder
• 3.3.13 Storage compartments
• 3.3.14 Power port
• 3.3.15 Power outlets
• 3.3.16 Cargo net
• 3.3.17 Brake pedal
• 3.3.18 Steering wheel
• 3.3.19 Multifunction lever
• 3.3.20 Ignition switch
• 3.3.21 Lamp switches
• 3.4 Temperature control
• 3.4.1 Heater operation
• 3.4.2 Defrost or defog operation
• 3.4.3 Air conditioner operation
• 3.4.4 Automatic fan speed control
• 3.4.5 Manual fan speed control
• 3.4.6 Heater water valve
• 3.4.7 Cab air temperature sensor
• 3.4.8 Pressurizer blower
• 3.4.9 Air vents
• 3.5 Operator seat
• 3.5.1 Basic operator seat
• 3.5.2 Deluxe operator seat
• 3.5.3 Deluxe vented operator seat
• 3.6 Instructor seat
• 3.7 Four wheel steering – if equipped
• 3.8 Operational modes
• 3.8.1 Off mode
• 3.8.2 2WS mode
• 3.8.3 Auto 4WS mode
• 3.8.4 4WS mode
• 3.8.5 Crab mode
• 3.8.6 Automatic engagement and disengagement
• 3.9 Track adjust
• 3.9.1 Adjustment of track width
• 3.9.2 Adjust the manual track width
• 3.9.3 Adjust the standard hydraulic track width
• 3.9.4 Adjust the automatic track width
• 3.10 Travel on public roads
• 3.11 Air dump valve
• 3.12 Trailer the machine
• 3.12.1 Load the machine
• 3.12.2 Unload the machine
• 3.13 Tow the machine
• 3.13.1 Release the park brake manually
• 3.13.2 Re-engage the park brake
• 3.14 Optional pressure washer
• 3.14.1 Input water supply
• 3.14.2 Prime the pump
• 3.14.3 Operate the pressure washer
• 3.15 Slingshot – if equipped
• 3.16 Weather station – if equipped
• 4. Maintenance
• 4.1 Maintenance introduction
• 4.1.1 Lubricants and fluids
• 4.1.2 Lubricant filling reminders
• 4.2 Maintenance schedule
• 4.2.1 Rogator engines
• 4.2.2 Maintenance chart
• 4.2.3 Maintenance schedule
• 4.3 Engine
• 4.3.1 Do a check of the engine coolant
• 4.3.2 Do a check of the engine oil
• 4.3.3 Change the engine oil and filter
• 4.3.4 Engine belts and tensioner
• 4.3.4.1 Replace the serpentine belt
• 4.3.4.2 Replace the water pump belt
• 4.3.5 Change the air filter
• 4.3.6 How to recognize an engine with hydraulic lash adjusters
• 4.4 Exhaust system
• 4.4.1 Exhaust system temperature
• 4.5 Fuel system
• 4.5.1 Fuel tank
• 4.5.2 Fuel filtration system
• 4.5.3 Drain the additional fuel/water separator – if equipped
• 4.5.4 Change the pre-filter and fuel filter
• 4.5.5 Change the fuel water separator element – if equipped
• 4.5.6 Bleed the fuel system
• 4.5.7 Fuel storage
• 4.6 Selective catalytic reduction (SCR) System
• 4.6.1 Diesel exhaust fluid (DEF) tank
• 4.6.2 Diesel exhaust fluid (DEF) storage
• 4.6.3 Replace the supply module filter
• 4.7 Cooling package
• 4.8 Hydraulic system
• 4.8.1 Hydraulic system
• 4.8.2 Do a hydraulic oil-level check
• 4.8.3 Remove the hydraulic fluid
• 4.8.4 Replace the return oil manifold filters
• 4.8.5 Replace the charge filters – RG900 and RG1100
• 4.8.6 Replace the charge filters – RG1300
• 4.8.7 Replace the hydraulic fluid
• 4.8.8 Torque the breather cover bolts
• 4.8.9 Bleed procedure
• 4.8.10 Start up procedure – RG900 and RG1100
• 4.8.11 Start up procedure – RG1300
• 4.8.12 Diagnostic port locations
• 4.8.13 Check the charge pressure
• 4.9 Electrical system
• 4.9.1 Electrical system safety
• 4.9.2 Replace a fuse
• 4.9.3 Do a check of the batteries
• 4.9.4 Use a booster battery
• 4.9.5 Remove the battery
• 4.9.6 Install the battery
• 4.10 Chassis
• 4.10.1 Chassis lubrication
• 4.10.2 Torque rods
• 4.10.3 Do maintenance on the torque rods and hardware
• 4.10.4 Anti-roll bar
• 4.10.5 Do a check and tighten the inner axle weldment
• 4.11 Cab
• 4.11.1 Cab air filters and mounting bolt location
• 4.11.2 Cab air filters
• 4.11.3 Change the primary fresh air filter
• 4.11.4 Change the secondary clean air filter
• 4.11.5 Change the recirculation air filter
• 4.11.6 Clean the cab air filter element
• 4.11.7 Cab mounting bolts
• 4.11.8 Windscreen wiper blade
• 4.11.9 Do a check of the windshield washer reservoir
• 4.11.10 Grease armrest
• 4.12 Air system
• 4.12.1 Drain the air tank
• 4.12.2 Replace the desiccant cartridge
• 4.13 Tires
• 4.13.1 Tire service
• 4.13.2 Rotate the tires
• 4.13.3 Tire safety loads and pressure
• 4.13.4 Maximum tire load for specified speed
• 4.13.5 Example tire inflations for standard machine configurations
• 4.13.6 Determine the load per tire
• 4.13.7 Replace a tire on a rim
• 4.13.8 Remove the wheel
• 4.13.9 Install the wheel
• 4.13.10 Tighten the wheel mounting hardware
• 4.14 Wheel motor gear box
• 4.14.1 Do a check of the gearbox oil level
• 4.14.2 Fill the gearbox oil
• 4.14.3 Maintenance information
• 4.14.4 Drain and replace the oil
• 4.14.5 Do a check of the wheel drive gearbox mounting hardware
• 4.15 Wheel alignment
• 4.15.1 Adjust the two wheel steer toe-in
• 4.15.2 Adjust the four wheel steer toe-in
• 4.15.3 Toe-in values
• 4.16 Adjust a crop deflector
• 4.17 Pressure washer – if equipped
• 4.17.1 Do a check of the pressure washer pump motor oil
• 4.17.2 Change the pressure washer strainer
• 4.17.3 Winterize the pressure washer system
• 4.18 Machine storage
• 4.18.1 Store the machine
• 4.18.2 Operate the machine after storage
• 5. Troubleshooting
• 5.1 Engine Troubleshooting
• 5.1.1 Low diesel exhaust fluid (DEF) level
• 5.2 Heating and cooling troubleshooting
• 5.3 Fault code reference
• 6. Specifications
• 6.1 Chassis specifications
• 6.1.1 Machine dimensions