Ag-Chem TG6303, TG8303 Flotation Chassis Operators Manual (WXX1001 and later)

Table of Contents:

• SAFETY
• Important Safety Information
• Follow A Safety Program
• Operator Qualifications
• Understanding Proper Use Of Chemicals
• Fire Prevention
• Burn Prevention
• Coolant
• Fluid Penetration
• Batteries
• Safety Signs
• Safety Alert Symbol
• Informational Messages
• Safety Signs
• Follow Safety Instructions
• Prepare for Emergencies
• Emergency Exit from Cab
• Operating Machine
• Prevent Machine Runaway
• Use Proper Lighting and Marking
• Operating on Slopes
• Traveling on Public Roads
• Stopping and Parking
• System Boom operation
• Avoid Eye Contact with Radar
• Exhaust Fumes
• Overhead Electrical Power Lines
• Noise
• Handle Fuel properly – Avoid Fires
• Stay Clear of Rotating Drive Lines and Moving Parts
• Towing
• Modifications
• Maintenance and Service
• Practice Correct Maintenance
• Chemical Safety
• Operator Cabs
• Wear Protective Clothing
• Work in a Clean Area
• Understand Correct Service
• Use Proper Tools
• Support Machine Properly
• Proper Lifting Equipment
• High-Pressure Fluids
• Avoid Heating Near Pressurized Fluid Lines
• Servicing Cooling System Properly
• Remove Paint Before Welding or Heating
• Batteries
• Tires and Wheels
• Waste Disposal
• Mobile Radio Installations
• Safety And Service Sign Locations
• Safety Signs
• General Information
• Identification
• Engine Serial Number
• Intended Use
• Break-In Period
• Transmission
• Rear Axle
• Wheel Bolts
• Maintenance Schedule
• Chassis / Cab Modification
• Mobile Radios
• Transmission Limp Home Mode
• Towing Procedure
• Towing Procedure Engine Running
• Towing Procedure Engine Not Running
• Transporting
• Parking Brake Information
• Manual Release Of Parking Brake
• Releasing Spring Parking Break Chamber
• Component Locations
• Proper Disposal of Waste
• Emissions Warranty
• OPERATION
• Controls And Instruments
• Inside Cab Components
• Automatic Temperature Control
• General HVAC Operation:
• HEATER OPERATION
• DEFROSTING OR DEFOGGING OPERATION
• AIR CONDITIONER (A/C) OPERATION
• VENTILATION
• System Function:
• Automatic Fan Speed Control (AUTO):
• Manual Mode Fan Speed Control (Low/High):
• A/C Compressor Clutch Control:
• Heater Water Valve:
• Cab Air Temperature Sensor:
• Evaporator Probe:
• Temperature Control Troubleshooting
• Fault Codes
• Advanced Diagnostics:
• No Display
• No Fan
• No Heat
• No Cooling
• The system is putting out cool air when heat is needed.
• The system is putting out hot air when cooling is needed.
• Light Switches
• Standard Operator Seat
• Deluxe Operator Seat
• Seat Belts
• Instrument Panel
• Component Locations
• Steering Wheel Controls
• Windshield Wiper Control Unit
• Ignition Switch
• Armrest Controls
• Joystick
• Foot Pedals
• Quick Start Guide to Operating Machine
• To Start Engine
• Driving Machine
• Cold Temperature Starting
• Restarting a Stalled Engine
• Stopping Engine
• Dot Matrix Display Screens
• DOT Matrix Screens
• Sensitivity Settings
• Engine RPM Settings
• Fuel Usage Screen
• Acre Counter Screen (not shown)
• Engine Underspeed Supervisor
• TMS (TerraGator Management System) Trigger
• SV1/SV2 Linking
• Remote Throttle Preset (if equipped)
• Remote Throttle Control (Standard on 8303, Optional on 6303)
• Driving Machine
• Cold Weather Starting
• Engine Speed
• Foot Throttle
• Transmission – General
• High Low Speed Range
• Power Shuttle
• Shuttle Shifting
• Setting Start-Up Speeds
• Engine Underspeed Supervisor
• Joystick Mode
• Foot Throttle/Pedal Mode
• TMS (TerraGator Management System)
• Changing speed readout units between English-mph and metric- km/h
• Reset maintenance light and service time hours
• Machine Calibration
• Input at Level 1 – Cal 2
• Handle Calibration
• Clutch Calibration
• Throttle Calibration
• DCC3 (DC) Error Code Clear
• Auto4 (TC) Error Code Clear
• Input at Level 1 – Cal 1
• Hare / Tortoise Range Calibration
• Transmission Calibration
• Coupler Function Calibration
• Radar Calibration
• Speed Calibration
• Procedure
• Traveling on Public Roads
• Starting Fluid
• Minimizing the Effect of Cold Weather
• Use Grade No. 1-D Fuel
• Fuel Filters
• Coolant Heaters
• Seasonal Viscosity Oil and Proper Coolant Concentration
• Winterfronts
• Idling Engine
• Engine Coolant Specifications
• Water Quality
• Ethylene Glycol Concentrate (Antifreeze)
• Grease
• Diesel Fuel
• Sulfur Content of Diesel Fuel
• Lubricity of Diesel Fuels
• Diesel Fuel Storage
• Bleed Fuel System
• Fuel Tank
• Long Term Storage Preparation
• Long Term Storage Removal
• LUBRICATION AND MAINTENANCE
• Maintenance Introduction
• Lubricants and Fluids
• Maintenance Schedule (component locations shown on following pages)
• Lubricant Filling Reminders
• Torque Values
• Metric Torque Values
• 4 – Bolt Split Flange
• Flare and Flareless Port Ends
• Triple-Lok 37 Degree Adjustable Fitting (Steel)
• Triple-Lok 37 Degree Straight Fitting (Steel)
• Face Seal Port Ends
• Seal-Lok Straight and Adjustable Fitting High Pressure (Steel)
• Metric Port Ends
• ISO 6149 Port Connection
• Adapters and Tube Fittings
• Freon O-Ring Fittings
• Straight Thread O-Ring Boss Low Pressure with 37 Degree (SAEJ5 14) (Steel)
• Straight Thread O-Ring Boss High Pressure with flat face o-ring seal (Steel)
• SAE 37 Degree (JIC)(Steel)
• Metric (Steel)
• Air Reservoir and Air Dryer
• Air Dryer
• Air Dryer and Compressed Air System
• Compressed Air System
• Air Conditioner
• Engine
• Engine Oil and Filters
• Engine Belts and Tensioner
• Replacing Fuel Filter Elements
• Fuel System Primary
• Fuel System Pre Filter
• Engine Coolant
• Coolant Quality Reminders
• Air Cleaner Maintenance
• Engine Air Cleaner
• Engine Air Cleaner Indicator
• Primary Air Filter Element
• Safety Filter Element
• Fuel
• Fuel Tank
• Clean Fuel Line Strainer
• Fuel Storage
• Cold Season Preparation
• Hydraulic System
• Replacing Hydraulic System Fluid and Filter
• Checking Transmission Oil
• Transmission Calibration Procedure
• Heat Exchangers
• Charge Air Cooler Hose Clamps
• Front Wheel Bearings
• Steering Cylinders
• Axle Differential
• Replacing Differential Oil
• Planetary
• Rear Axle
• Rear Axle Mounting Bolts
• Rear Axle Slack Adjuster
• Brake Maintenance
• Parking Brake
• Service Brake System Operation Check
• Rear Wheels
• Removing the Wheels
• Wheel Installation
• Rear Wheel Nut Tightening Sequence
• Tires
• Tire Replacement
• Tire Charts
• Cab Air Filter and Cab Mounting Bolt Locations
• Cab Air Filters
• Cleaning the Cab Air Filter Element
• 1.Primary Fresh Air Filter
• 2.Secondary Fresh Air Filter
• 3.Recirculation Filter
• Cab Mounting Bolts
• Windshield Wiper Blade
• Windshield Washer Reservoir
• Electrical System
• Fuse Panel
• Batteries
• Battery Box Location
• Battery Box
• Jump Starting
• Exterior Storage Compartments
• Cab Seat Preventative Maintenance
• Lubricate Adjusters Twice a Year
• Armrest Mechanism
• Safety Treads
• Storage of Machine
• Before Operating after Long Storage
• Hand Rinse Tank Removal
• Pressure Washer
• Input Water Supply
• Priming the Pump
• During Running
• Winterizing Pressure Washer System
• Pressure Washer Operation
• Pressure Washer Pump Motor Oil
• Pressure Washer Strainer
• System Installation
• TROUBLESHOOTING
• Engine
• Transmission
• Electrical
• Hydraulic System
• Brakes
• Operation
• Cab
• Chassis Fault Code Reference
• Error Codes
• Transmission Fault/Error Codes
• SPECIFICATIONS
• Machine Dimensions