Ag-Chem TG8400 Chassis Operators Manual (English) (CXXX1001 and later)

Table of Contents:

• SAFETY
• Follow Safety Instructions
• Prepare for Emergencies
• Safety Alert Symbol
• Informational Messages
• Safety Signs
• Important Safety Information
• Follow A Safety Program
• Operator Qualifications
• Understanding Proper Use Of Chemicals
• Fire Prevention
• Emergency Exit from Cab
• Operating Machine Safely
• Prevent Machine Runaway
• Use Proper Lighting and Marking
• Operating on Slopes
• Traveling on Public Roads
• Stopping and Parking
• Burn Prevention
• Coolant
• Batteries
• High-Pressure Fluids
• System Boom operation
• Avoid Eye Contact with Radar
• Exhaust Fumes
• Overhead Electrical Power Lines
• Stay Clear of Rotating Drive Lines and Moving Parts
• Towing
• Modifications
• Maintenance and Service
• Practice Correct Maintenance
• Work in a Clean Area
• Use Proper Tools
• Wear Protective Clothing
• Support Machine Properly
• Proper Lifting Equipment
• Remove Paint Before Welding or Heating
• Tires and Wheels
• Chemical Safety
• Waste Disposal
• Mobile Radios
• Safety And Service Sign Locations – North America
• Safety And Service Signs – North America
• Safety and Service Sign Locations – Cab – North America
• Safety And Service Sign Locations – International
• Safety And Service Signs – International
• Safety and Service Sign Locations – Cab – International
• General Information
• Operator Manual
• Machine Identification
• Product Identification Information
• Plate Locations
• Serial Number Definition
• Intended Use
• COMPONENT LOCATIONS
• Break-In Period
• Transmission
• Rear Axle
• Wheel Bolts
• In-Line Fuel Strainer
• Hydraulic Oil Filter
• Pressure Washer (optional)
• Maintenance Schedule
• Chassis / Cab Modification
• Transmission Limp Home Mode
• Towing Procedure
• Towing Procedure Engine Running
• Towing Procedure Engine Not Running
• Manual Release Spring Parking Brake Chamber
• Transporting
• Emissions reduction – Selective Catalyst Reduction (SCR) Technology
• DEF Storage and Shelf Life
• Fuel Requirements
• Proper Disposal of Waste
• Emissions Warranty
• OPERATION
• Exhaust system component temperature
• Controls And Instruments
• Automatic Temperature Control
• General HVAC Operation:
• HEATER OPERATION
• DEFROSTING OR DEFOGGING OPERATION
• AIR CONDITIONER (A/C) OPERATION
• VENTILATION
• A/C System Function:
• Automatic Fan Speed Control (AUTO):
• Manual Mode Fan Speed Control (Low/High):
• A/C Compressor Clutch Control:
• Heater Water Valve:
• Cab Air Temperature Sensor:
• Evaporator Probe:
• Temperature Control Troubleshooting
• Fault Codes
• Advanced Diagnostics:
• No Display
• No Fan
• No Heat
• No Cooling
• The system is putting out cool air when heat is needed.
• The system is putting out hot air when cooling is needed.
• Light Switches for Machine Lights
• Inside Cab Components
• Basic Operator Seat
• Deluxe Operator Seat
• Seat Belts
• Instructor Seat
• Component Locations
• Steering Wheel Controls
• Control Switch – Windshield Wiper
• DOT Matrix Access Control Pad
• Power Shuttle and Park Lock
• Shuttle Shifting
• Ignition Switch
• Instrument Panel
• Parking Brake
• Foot Pedals
• Foot Throttle
• Application Rate Controller Options
• AccuBoom (if equipped)
• SmarTrax (if equipped)
• GPS / Light Bar (if equipped)
• Slingshot Ready (if equipped)
• Armrest Controls
• Joystick
• Engine Speed
• Start Guide to Operating Machine
• To Start Engine
• Driving Machine
• Coolant Heaters
• Traveling on Public Roads
• Engine Power Limitations
• Low DEF Level
• SCR System Malfunction
• Cold Temperature Starting
• Engine Cold Start – Frozen DEF
• Restarting a Stalled Engine
• Stopping Engine and Afterrun
• Dot Matrix Display Screens
• DOT Matrix Screen Functions
• Sensitivity Settings
• Engine RPM Settings
• Fuel Usage Screen
• Acre Counter Screen (not shown)
• Engine Underspeed Supervisor
• TerraGator Management System (TMS) Trigger
• Suggested Minimum Engine RPM for TMS Trigger Floor Setting
• SV1/SV2 Linking
• Remote Throttle Preset
• Remote Throttle Control Location
• Remote Throttle Controls
• Remote Throttle Operation
• Telemetry (If Equipped)
• Monitor/Camera (If Equipped)
• Tag Axle (If Equipped)
• Alarm (for future use)
• Driving Machine
• Battery Disconnect Switch
• Cold Weather Starting
• Transmission – General
• High Low Speed Range
• Setting Start-Up Speeds
• Engine Underspeed Supervisor
• Joystick Mode
• Foot Throttle/Pedal Mode
• TMS (TerraGator Management System)
• Changing speed readout units
• Reset maintenance light and service time hours
• Machine Calibration
• Input at Level 1 – Cal 2
• Handle Calibration
• Clutch Calibration
• Throttle Calibration
• DCC3 (DC) Error Code Clear
• Auto4 (TC) Error Code Clear
• Input at Level 1 – Cal 1
• Hare / Tortoise Range Calibration
• Transmission Calibration
• Coupler Function Calibration
• Radar Calibration
• Speed Calibration
• Procedure
• Minimizing the Effect of Cold Weather
• Starting Fluid
• Coolant Heaters
• Seasonal Viscosity Oil and Proper Coolant Concentration
• Winterfronts
• Idling Engine
• Engine Coolant Specifications
• Water Quality
• Grease
• Use Grade No. 1-D Fuel
• Diesel Fuel
• Sulfur Content of Diesel Fuel
• Lubricity of Diesel Fuels
• Diesel Fuel Storage
• Bleed Fuel System
• Fuel Tank
• Long Term Storage Preparation
• Long Term Storage Removal
• LUBRICATION AND MAINTENANCE
• Maintenance Introduction
• Lubricants and Fluids
• Maintenance Schedule (component locations shown on following pages)
• Lubricant Filling Reminders
• Air System
• Engine Oil and belts
• Engine Oil and Oil Filter
• Reset maintenance light and service time hours
• Engine Belts and Tensioner
• Serpentine Belt Replacement
• Water Pump Belt Replacement
• AIR CONDITIONING
• Air Conditioner
• Condenser
• Fuel System
• Fuel Tank
• Fuel/Water Separator, Fuel Filter, Fuel Pre-filter
• Change Pre-filter and Fuel Filters
• Bleeding Fuel System
• Fuel Storage
• SCR System
• DEF Tank
• Heat Exchangers
• Charge Air Cooler Hose Clamps
• Engine Coolant
• Coolant Quality Reminders
• Exhaust system component temperature
• Engine Air Cleaner Maintenance
• Primary Air Filter Element
• Safety Filter Element
• Hydraulic System
• Replacing Hydraulic System Fluid and Filter
• Checking Transmission Oil
• Changing Transmission Oil, filtration strainer, high pressure filter
• Drop box assembly oil
• Checking Drop Box Assembly Oil
• Changing Drop Box Assembly Oil
• Drop Box Assembly Breather
• Driveline lubrication and U-Joint inspection
• Front Wheel Bearings – oil lubricated
• Check Oil Level – Front Wheel Bearings
• Change Oil – Front Wheel Bearings
• Table B: Wheel End Oil Change Intervals and Specifications
• Tag Axle Bearing Bolts and Tag Axle Fittings lubrication (if equipped)
• Front Wheel Toe-In
• Measurement of Front Wheel Toe-In
• Adjustment of Front Wheel Toe-In
• Front axle Kingpins
• Front Axle Springs
• Steering Cylinders
• Front Axle Mounting Bolts
• Rear AxLe springs
• Rear Axle Mounting Bolts
• Axle Differential
• Replacing Differential Oil
• Axle Differential Breather Clean Procedure
• Planetary
• Brake Maintenance
• Brake Lubrication – Slack Adjuster
• Brake Air Lines
• Parking Brake
• Service Brake System Operation Check
• Wheel removal and installation
• Wheel Removal
• Wheel Installation
• Wheel Nut Maintenance
• Tires
• Tire Replacement
• Tire Charts
• Cab Air Filters and windshield washer fluid
• Cab Air Filters
• Primary Fresh Air Filter
• Removal
• Installation
• Secondary Fresh Air Filter
• Removal
• Installation
• Recirculation Air Filter
• Removal
• Installation
• Filter Maintenance
• Cleaning Cab Air Filter Element
• Primary Fresh Air Filter Maintenance
• Secondary (Vapor Particulate) Fresh Air Filter Maintenance
• Recirculation Filter Maintenance
• Windshield Wiper Blade
• Windshield Washer Reservoir
• Cab Mounting Bolts
• Electrical System
• Fuse Panel
• Relay and harness plug in locations (right rear corner of cab)
• Batteries
• Battery Box
• Jump Starting
• Battery Removal and Installation
• Battery Removal Procedure
• Battery Installation Procedure
• Hand Rinse Tank Removal
• Pressure Washer
• Input Water Supply
• Priming the Pump
• During Running
• Winterizing Pressure Washer System
• Pressure Washer Operation
• Pressure Washer Pump Motor Oil
• Pressure Washer Strainer
• Cab Seat Preventative Maintenance
• Lubricate Adjusters Twice a Year
• Armrest Mechanism
• Safety Treads
• Decals
• Application System Installation
• TROUBLESHOOTING
• Engine
• Transmission
• Electrical
• Hydraulic System
• Brakes
• Operation
• Cab
• Chassis Error/Fault Code Reference
• EEM4 Error/Fault Codes
• EEM4 Terms, Acronyms, Abbreviations
• Engine Error/Fault Codes
• Transmission Fault/Error Codes
• SPECIFICATIONS
• Machine Dimensions
• DELIVERY CHECKLIST