Ag-Chem TG9300 TerraGator Flotation Chassis Operators Manual (English) (CXXX1001 and later)

Table of Contents:

• SAFETY
• Follow Safety Instructions
• Prepare for Emergencies
• Safety Alert Symbol
• Informational Messages
• Safety Signs
• Important Safety Information
• Follow A Safety Program
• Operator Qualifications
• Understanding Proper Use Of Chemicals
• Fire Prevention
• Emergency Exit from Cab
• Operating Machine Safely
• Prevent Machine Runaway
• Use Proper Lighting and Marking
• Operating on Slopes
• Traveling on Public Roads
• Stopping and Parking
• Burn Prevention
• Coolant
• Batteries
• High-Pressure Fluids
• System Boom operation
• Avoid Eye Contact with Radar
• Exhaust Fumes
• Overhead Electrical Power Lines
• Stay Clear of Rotating Drive Lines and Moving Parts
• Towing
• Modifications
• Maintenance and Service
• Practice Correct Maintenance
• Work in a Clean Area
• Use Proper Tools
• Wear Protective Clothing
• Support Machine Properly
• Proper Lifting Equipment
• Remove Paint Before Welding or Heating
• Tires and Wheels
• Chemical Safety
• Waste Disposal
• Mobile Radios
• SAFETY AND SERVICE Sign LOCATIONS – North America
• SAFETY SIGNS
• Safety Sign Locations – Cab – NORTH aMERICA
• SAFETY AND SERVICE Sign LOCATIONS – International
• SAFETY SIGNS
• Safety Sign Locations – Cab – International
• GENERAL INFORMATION
• Identification
• Machine Serial Number
• Serial Number Identification Plate
• Engine Serial Number and Information Plates
• Engine Serial Number
• Engine Serial Number Plate
• Engine Information Plate
• Serial Number Definition
• Intended Use
• BREAK-IN PERIOD
• First 200 Hours of Engine Operation
• Transmission
• Rear Axle
• Wheel Bolts
• Maintenance Schedule
• Hydraulic Filter
• Towing
• Transporting
• Parking Brake Information
• Manual Release of Parking Brake
• Releasing Spring Parking Brake Chamber
• Release Parking Brake Manually
• Component Locations
• Proper Disposal of Waste
• Emissions Warranty
• OPERATION
• Automatic Temperature Control
• Heating, Ventilation and Air Conditioning Controls
• General HVAC Operation:
• HEATER OPERATION
• DEFROSTING OR DEFOGGING OPERATION
• AIR CONDITIONER (A/C) OPERATION
• VENTILATION
• A/C System Function:
• Automatic Fan Speed Control (AUTO):
• Manual Mode Fan Speed Control (Up/Down):
• A/C Compressor Clutch Control:
• Heater Water Valve:
• Cab Air Temperature Sensor:
• Evaporator Probe:
• Temperature Control Troubleshooting
• Fault Codes
• Advanced Diagnostics:
• No Display
• No Fan
• No Heat
• No Cooling
• The system is putting out cool air when heat is needed.
• The system is putting out hot air when cooling is needed.
• Light Switches for Machine Lights
• Controls And Instruments
• Inside Cab Components
• Map/Dome Light
• Radio
• Sun Visor
• Power Outlet Station
• Storage Compartments
• Standard Operator Seat prior to serial number Exxx1001
• Deluxe Operator Seat prior to serial number Exxx1001
• Basic Operator Seat effective serial number Exxx1001
• Deluxe Operator Seat effective serial number Exxx1001
• Deluxe Vented Operator Seat effective serial number Exxx1001
• Instructor Seat
• Instrument Cluster
• Steering Wheel Controls
• Armrest Controls
• Transmission Control Lever
• Engine Throttle Control
• Tag Axle Controls
• Ignition Switch And Hydraulic Lock Switch – Prior to serial number Dxxx1001
• Ignition Switch and Hydraulic Lock Switch – starting with serial number Dxxx1001 and later
• Foot Pedals
• Telemetry (If Equipped)
• Monitor/Camera (If Equipped)
• Alarm (For Future Use)
• Slingshot Ready (if equipped)
• Battery Disconnect Switch
• Before Starting Engine
• Starting Engine
• Cold Temperature Starting
• Restarting a Stalled Engine
• Stopping Engine
• Engine Throttle Control Switches
• Remote Throttle Control Location
• Remote Throttle Operation
• Traveling on Public Roads
• Transmission Function Description
• Inching
• Auto-modulation
• Shuttle Shifts
• Speed Matching
• Display Sections
• Manual Shift Mode
• Roading Auto shift
• Headland Auto Shift
• High/Low Gear Setting
• Downshift Inhibit for Engine Overspeed Protection
• Calibration
• Error Codes
• Cat Transmission Error Codes
• general information
• Minimizing Effect of Cold Weather
• Use Grade No. 1-D Fuel
• Fuel Filters
• Coolant Heaters
• Seasonal Viscosity Oil and Proper Coolant Concentration
• Winter Fronts
• Idling Engine
• Engine Coolant Specifications
• Water Quality
• Ethylene Glycol Concentrate (Antifreeze)
• Grease
• Diesel Fuel
• Sulfur Content of Diesel Fuel
• Lubricity of Diesel Fuels
• Diesel Fuel Storage
• Long Term Storage Preparation
• Long Term Storage Removal
• LUBRICATION AND MAINTENANCE
• Maintenance Schedule
• Maintenance Introduction
• Lubricants and Fluids
• Lubricant Filling Reminders
• Maintenance Symbols
• Air Dryer and Compressed Air System
• Air Reservoir and Air Dryer
• Air Dryer
• Air Conditioner
• Engine
• Engine Oil and Filters
• Engine Belts and Tensioner
• Fuel System
• Fuel Tank
• Fuel Filters
• Secondary Fuel Filter
• Fuel System Priming
• Engine Coolant
• Air Cleaner Maintenance
• Engine Air Cleaner Indicator
• Engine Air Cleaner
• Primary Air Filter Element
• Secondary Filter Element
• Hydraulic System
• Replacing Hydraulic System Fluid and Filter
• Powershift Transmission
• Operating Temperatures and Fluid Change Intervals
• Conditions causing high operating temperatures:
• Procedure for Checking Transmission Oil
• Before Operating Transmission with Cold Oil
• After Operating Transmission (With Hot Oil)
• Transmission Oil – Change
• Drain Transmission Oil
• Transmission Screen – Clean
• Fill Transmission with Oil
• Replacing Transmission System Breather
• Driveline lubrication and U-Joint inspection
• Driveline – Engine to Transmission
• Driveline – Transmission to Rear Axle
• Heat Exchangers
• Front Wheel Bearings
• Steering Cylinder
• Tag Axle Bearing Bolts and Tag Axle Fittings lubrication (if equipped)
• Axle Differential
• Replacing Differential Oil
• Rear Axle
• Planetary
• Brake Maintenance
• Brake Lubrication – Slack Adjuster
• Brake Air Lines
• Parking Brake
• Service Brake System Operation Check
• Wheels
• Removing Wheels
• Wheel Installation
• Wheel Nut Tightening Sequence
• Tires
• Tire Inflation
• Tire Replacement
• Tire Charts
• Cab Air Filters and windshield washer fluid
• Cab Air Filters
• Primary Fresh Air Filter
• Removal
• Installation
• Secondary Fresh Air Filter
• Removal
• Installation
• Recirculation Air Filter
• Removal
• Installation
• Filter Maintenance
• Cleaning Cab Air Filter Element
• Primary Fresh Air Filter Maintenance
• Secondary (Vapor Particulate) Fresh Air Filter Maintenance
• Recirculation Filter Maintenance
• Windshield Wiper Blade
• Windshield Washer Reservoir
• CAB Mounting Bolts
• Batteries
• Battery Disconnect Switch Lever
• Battery Terminal Connection
• Jump Starting
• Electrical System
• Fuse Panel
• Exterior Storage Compartments
• Cab Seat Preventative Maintenance
• Lubricate Adjusters Twice a Year
• Armrest Mechanism
• Paint and Decals
• Safety Treads
• Storage of Vehicle
• Before Operating after Long Storage
• Hand Rinse Tank Removal
• Pressure Washer
• Input Water Supply
• Before Starting Up
• Priming Pump
• During Running
• General Care of Pump
• Care of Pump in Freezing Conditions
• Pressure Washer Operation
• Pressure Washer Pump Motor Oil
• Pressure Washer Strainer
• Winterizing High Pressure Washer System
• System Installation
• During System Changeovers
• TROUBLESHOOTING
• Engine (cont’d)
• Transmission (cont’d)
• Electrical (cont’d)
• Hydraulic System
• Brakes
• Operation
• Cab (cont’d)
• SPECIFICATIONS
• Dimensions
• VEHICLE SPEEDS
• DELIVERY CHECKLIST