Case 1150E, 1155E Crawler Dozer Service Repair Manual

Table of Contents – Case 1150E, 1155E Manual

General
Safety Rules, Service Manual Introduction,
and Torque Specifications
General Engine Specifications – 11 50E
General Engine Specifications – 1155E
Maintenance and Lubrication
Loctite Product Chart

Engines
Engine and Radiator Removal and Installation
Engine Accessories
Engine Stall Tests
Detailed Engine Specifications – 1155E
Cylinder Head and Valve Trail – 1 150E
Cylinder Block, Crankshaft, Pistons,
Rods, Sleeves, Camshaft, and Seals – 1150E
Cylinder Block, Pistons, Rods, Camshaft,
Main Bearings, Oil Seals, and Flywheel – 1155E
Lubrication System – Oil Pan, Oil Pump,
Oil Cooler, and Oil Filter Housing -1150E
Lubrication System – 1155E
Cooling System – Thermostat, Water Pump,
Fan Pulley, and Belt Tensioner – 1150E
Cooling System – 1155E
Turbocharger – 1150E
Turbocharger Failure Analysis

Fuel System
Fuel Lines, Fuel Tank, and Engine Controls
Fuel System and Filters – 1150E
Injection Pump – Pump Drive Gear, Timing Pin,
Fuel Shut-Off Solenoid, Primer Pump, and Pump Timing – 1150E
Bosch Fuel Injection Pump, Drive Gear, and Timing – 1155E
Fuel Injectors – 1150E

Electrical
Removal and Installation of Electrical Components
Electrical System Specificiations and Troubleshooting
Electrical Schematics
Indicators and Gauges
Batteries
24 Volt Nippondenso Starter and Starter Solenoid
24 Volt Delco-Remy Starter and Starter Solenoid
24 Volt 45 Ampere Alternator – Bosch

Track
Removal and Installation of Track Components
Case Lubricated Track
Standard Track
Track Frame and Suspension
Track Adjuster
Idler
Sprocket
Carrier Roller
Track Roller

Power Train
Transmission Maintenance and Troubleshooting
Transmission Diagrams and Operation
Charging Pump
Transmission Control Valve
Torque Converter
Transmission
Final Drive
Transmission Controls
Drive Shaft

Brakes
Brakes

Hydraulics
Hydraulic System Specifications, Diagrams,
Maintenance, Troubleshooting, and Pressure Checks
Cleaning the Hydraulic System
Pump
Equipment Control Valve
Selector Valve
Cylinders

Mounted Equipment
Air Conditioning Troubleshooting and System Checks
Air Conditioning System
Loader
Dozer Blade
Ripper
ROPS Cab and Canopy
Operators Seat and Seat Belts
Suspension Scat
Winch