Caterpillar CAT EP16KT, EP18KT, EP20KT Lift Truck Manual

Lift Truck Forklift Model: EP16KT, EP18KT, EP20KT
Publication 99719-6A100
English
Format: PDF

CAT EP16KT, EP18KT, EP20KT Forklift  Service Manual: 293 Pages
Controller Manual: 254 Pages

Forklift Manual Table of Content:

• General Information
• Vehicle Electrical Components
• Power Train
• Transfer Units
• Rear Axle
• Brake System
• Steering System
• Hydraulic System
• Masts and Forks
• Service Data
• Options

Brake System

Inspection after Disassembly
1. Cylinder body
(1) Check the inner surface of the cylinder for rust, corrosion and scuffing.
(2) Check the inlet port and relief port for clogging.
And check the joint bolts and boot for damage.

2. Piston
Check the piston for damage, and replace if damaged.
If the clearance between the piston and cylinder exceeds the limit, replace both cylinder and piston.

3. Return spring
Replace the return spring once a year.

4. Primary cup, Secondary cup and Valve Inspect rubber parts for damage and swelling. Replace the primary cup, secondary cup and valve once a year.

Reassembly
Follow the disassembly sequence in reverse. Also follow the instructions below.
(1) Clean metal parts with a volatile cleaning solution, and thoroughly dry using compressed air.
(2) Apply a thin coat of brake rubber grease (Metal Rubber #20) or brake fluid on the inner surface of the cylinder and the piston cup.