Caterpillar CAT GC35K, GC40K, GC40K STR, GC45K SWB, GC45K STR Lift Truck Manual

Lift Truck Forklift Model: GC35K, GC40K, GC40K STR, GC45K SWB, GC45K STR
English
Format: PDF

Service Manual: 505 Pages
GM 4.3L, G6 Engine LPG Fuel System Supplement: 296 Pages
Operation and Maintenance Manual: 173 Pages
Engine Manual: 183 Pages

Forklift Manual Table of Content:

• GENERAL INFORMATION
• COOLING SYSTEM
• ELECTRIC SYSTEM
• POWER TRAIN
• POWERSHIFT TRANSMISSION
• FRONT AXLE AND REDUCTION DIFFERENTIAL
• REAR AXLE
• BRAKE SYSTEM
• STEERING SYSTEM
• HYDRAULIC SYSTEM
• MAST AND FORKS
• SERVICE DATA
• CIRCUIT DIAGRAM

Manual Extract: Brake System Automatic Adjuster Test

(1) With all wheel brake components installed correctly, the drum-to-shoe clearance should be within the correct range of 0.4 to 0.6 mm (0.016 to 0.024 in.). Push the cable with thumb to pull the adjusting lever.
Observe that the lever turns the adjusting screw by one tooth, and push to observe the adjusting screw returns to the original position.

(2) If the lever fails or is sluggish to turn the adjusting screw in the above test, the possible cause is that the lever is not properly positioned relative to the sprocket wheel.
BE SURE that the lever is positioned so that its actuating tip touches the sprocket wheel at a level about 9 mm (0.35 in.) under the center line of the screw as shown.
(3) Where the automatic adjusting device is suspected of malfunctioning during normal operation, check the following for possible causes:
– Check that springs A and B are correctly installed.
– If any of following parts is in bad condition and requires replacement:
– Fitting cable
– Adjusting lever
– Adjusting screw