Clark CSM7, CSM10, CSM15 Forklift Parts and Service Manual

Format: PDF
Language: English
Machine Type: Forklift
Model Covered: CSM7, CSM10, CSM15
Manual Type: Service Parts Manual

• Clark CSM7, CSM10, CSM15 Forklift Service Parts Manual – 56 Pages

Table of content of the Service Parts Manual

1. Receipt Inspection ……………………………………………………………………………………………………2
2. Pre-Operation Instructions………………………………………………………………………………………….2
3. Safety Information…………………………………………………………………………………………………….3
4. Operating Instructions ……………………………………………………………………………………………….4
5. Control System………………………………………………………………………………………………………..4
6. Battery Discharge Indicator (BDI) – Operation…………………………………………………………………6
6.1 Hourmeter …………………………………………………………………………………………………6
6.2 BDI and Hourmeter ……………………………………………………………………………………..7
6.3 BDI w/Lift Interlock………………………………………………………………………………………8
7. Drive Unit & Brake ……………………………………………………………………………………………………9
8. Mast and Carriage ………………………………………………………………………………………………….10
9. Hydraulic Adjustments …………………………………………………………………………………………….10
9.1 Lifting Pressure ………………………………………………………………………………………..10
9.2 Lowering Speed ……………………………………………………………………………………….10
10. Planned Maintenance ……………………………………………………………………………………………..11
10.1 Lubrication Points ……………………………………………………………………………………..12
10.2 Lubrication Schedule …………………………………………………………………………………13
10.3 Battery Maintenance ………………………………………………………………………………….14
10.4 Battery Cable Connections ………………………………………………………………………….16
(for built-in battery / charger pack)…………………………………………………………………………16
11. Trouble Shooting Guide …………………………………………………………………………………………..17
12. Intermediate Duty Stacker – Parts Listings ……………………………………………………………………18
12.1 General Assembly Parts List………………………………………………………………………..20
12.2 Carriage Assembly Parts List……………………………………………………………………….28
12.3 Crosshead Assembly Parts List ……………………………………………………………………30
12.4 Chain Assembly Parts List…………………………………………………………………………..32
12.5 Cylinder Assembly Parts List ……………………………………………………………………….34
12.6 Power Pack Assembly ……………………………………………………………………………….38
12.7 Drive Unit Parts List …………………………………………………………………………………..40
12.8 Control Handle Parts List…………………………………………………………………………….42
12.9 Control Handle Switch Parts List…………………………………………………………………..44
12.10 Brake Linkage Arrangement ………………………………………………………………………..46
12.11 Compact Drive (Gearbox) Assembly ……………………………………………………………..48
12.12 Hydraulic System Assembly ………………………………………………………………………..52
13. Electrical System……………………………………………………………………………………………………54

This manual wiil familiarize you with service maintenance and overhaul information about your new truck. It has been especially prepared to help you maintain your Clark lift truck in an efficient and safe operating condition. Regular, correct maintenance and care of your lift truck is not only important for full and efficient truck life, it is essential for your safety. A faulty Iii truck is a potential source of danger to the operator, and to other personnel working near it. The importance of maintaining your Iii truck in a safe operating condii by servicing it regularly and, when necessary, repairing it promptly cannot be emphasized too strongly.