Clark TMG 12, TMG 15, TMG 15S, TMG 17, TMG 18, TMG 20, TMG 25 Forklift Service Repair Manual

Format: PDF
Language: English
Machine Type: Forklift
Model Covered: TMG 12, TMG 15, TMG 15S, TMG 17, TMG 18, TMG 20, TMG 25
Manual Type: Service Repair Manual, Operators Manual

• Clark TMG 12, TMG 15, TMG 15S, TMG 17, TMG 18, TMG 20, TMG 25 Forklift Service Repair Manual – 412 Pages
• Clark TMG 12, TMG 15, TMG 15S, TMG 17, TMG 18, TMG 20, TMG 25 Forklift Operators Manual – 112 Pages

Table of content of the Service Repair Manual

SA SAFE MAINTENANCE
1. Safety
2. Lifting, Jacking, and Blocking
3. Towing
PS PERIODIC SERVICE
1. Maintenance Schedules
2. Planned Maintenance
3. PM Inspection Form
12 BATTERY
1. Battery Service
13 WIRING, SWITCHES, AND INSTRUMENTS
1. Schematic Diagrams
2. General Electrical Service Tips
3. Wiring and Cables
4. Switches and Sensors
5. Instrument Panel
16 ELECTRIC MOTORS
1. Specifications and Description
2. Troubleshooting
3. Drive Motors Overhaul
4. Lift Pump Motor Overhaul
5. Steering Pump Motor Overhaul
17 CONTACTORS
1. Specifications and Overhaul
19 MOTOR CONTROLS
1. Specifications and Description
2. Sequence of Operations
3. Handset Operation
4. Diagnostic Status Codes
5. Controllers Removal and Replacement
20 DRIVE AXLE
1. Specifications and Description
2. Fluid Check and Change
3. Troubleshooting
4. Drive Axle Removal and Installation
5. Drive Axle Overhaul
22 WHEELS AND TIRES
1. Specifications and Description
2. Wheels & Tires Mounting and Maintenance
23 BRAKE SYSTEM
1. Specifications and Description
2. Fluid Check, Fill, and Bleed
3. Pedal and Master Cylinder Removal, Replacement,
and Adjustment
4. Brake Removal and Replacement
5. Parking Brake R&R and Adjustment
6. Brake Overhaul
25/26 STEER SYSTEM
1. Specifications and Description
2. Troubleshooting
3. Column Removal and Replacement
4. Relief Pressure Check and Adjustment
5. Steering Gear Overhaul
6. Steer Axle Service
7. Steer Cylinder Overhaul
8. Steer Pump Overhaul
29/30 HYDRAULIC SYSTEM
1. Specifications and Description
2. Fluids and Filters
3. Troubleshooting
4. Pressure Checks and Adjustments
5. Main Pump Removal and Overhaul
6. Main Control Valve Removal and Overhaul
32 TILT CYLINDERS
1. Specifications and Description
2. Checks and Adjustments
3. Removal and Installation
4. Overhaul
34 UPRIGHTS
1. Upright Removal and Replacement
2. Lift Chain Inspection and Service Guidelines
3. Manufacturer?s Upright Service Literature
38 COUNTERWEIGHT AND CHASSIS
1. Specifications and Description
2. Counterweight Removal and Installation
3. Overhead Guard Removal and Installation
4. Floor Plate, Seat, and Seat Deck R&R
40 SPECIFICATIONS
1. Nameplate and Decals
2. Specifications
3. Hydraulic Fitting Tightening Procedure

This service publication provides information covering normal service, maintenance and repair of the Clark industrial ltrucks noted on the cover. It has been specifically prepared to help owners and service personnel maintain these trucks in efficient and safe operating condition. Regular, correct maintenance and care of industrial trucks is not only important for long and efficient truck life; it is essential for safe operation. The importance of proper maintenance through planned service, inspection and qualified repairs cannot be emphasized too strongly.