Daewoo Mega M500-V Wheel Loader Service Manual

Table of Contents

Safety
Wheel Loader Safety ……………………………………………………………….. S0103010K
Specifications
Specifications for Mega 500-V…………………………………………………… S0203070K
General Maintenance
General Maintenance Procedures…………………………………………………S0302000
Standard Torques……………………………………………………………………….S0309000
Upper Structure
Counterweight…………………………………………………………………………. S0403040K
Fuel Transfer Pump…………………………………………………………………….S0405500
Hydraulic Oil Tank …………………………………………………………………… S0406040K
Lower Structure and Chassis
Center Joint (Articulation Joint)………………………………………………….. S0502020K
Engine and Drive Train
Axle (ZF AP 420R)…………………………………………………………………… S0602170K
Air-Conditioner………………………………………………………………………… S0605050K
Transmission and Torque Converter (ZF 4WG-310)…………………….. S0607080K
Transmission Error Codes (ZF) …………………………………………………. S0607900C
Hydraulics
Accumulator……………………………………………………………………………….S0703000
Cylinders……………………………………………………………………………………S0705010
Main Pump (Denison T6DMY Series)…………………………………………. S0708460K
Steering and Brake Pump (Denison T67DB Series)……………………… S0708470K
Brake Pedal Valve …………………………………………………………………… S0709240K
Main Control Valve (Toshiba) ……………………………………………………. S0709455K
Pilot Control Valve …………………………………………………………………… S0709476K
Flow Amplifier (Danfoss)…………………………………………………………… S0709665K
Power Steering Unit…………………………………………………………………. S0709730K
Restriction Valve……………………………………………………………………… S0709750K
Hydraulic Schematic (Mega 500-V)……………………………………………. S0793060K
Electrical System
Electrical System …………………………………………………………………….. S0802190K
Electrical Schematic (Mega 500-V) ……………………………………………. S0893060K
Attachments

How to Use The Guide Manual

This manual provides information for servicing the Wheel Loader. All service procedures are broken down into detailed steps, listed in their recommended sequence. The manual uses both photographs and drawings to help locate and itemize components. The table of Contents on the preceding pages is your best tool for finding the service procedure you need. Be certain to observe all Safety information included in these pages.

A schematic of each of the major engine systems is provided at the beginning of the section of the manual devoted to troubleshooting and repairing that particular system.

Basic safety precautions are list in the Safety section of the Service Manual. Additional safety precautions are list in the Safety section of the owner/operation/maintenance publication. Specific safety warnings for all these publications are provided in the description of operations where hazards exist. WARNING labels have also been put on the product to provide instructions and to identify specific hazards.