Doosan Daewoo DL300 Wheeled Loader Service Manual

Table of Contents:

Safety
Wheel Loader Safety …………………………………………………………………. SP000095
Specifications
Specification for DL300………………………………………………………………. SP000104
General Maintenance
General Maintenance Procedures……………………………………………….. SP000097
Standard Torques……………………………………………………………………… SP000098
Drive Train
Transmission and Torque Converter ……………………………………………. SP000118
Transmission Error Codes (ZF) …………………………………………………… SP000100
Front Axle (ZF-MT-L 3095) …………………………………………………………. SP000199
Rear Axle (ZF-MT-L 3085)………………………………………………………….. SP000217
Drive Shaft ……………………………………………………………………………….. SP000218
Brake
Service Brake …………………………………………………………………………… SP000219
Brake Supply Valve …………………………………………………………………… SP000220
Parking Brake …………………………………………………………………………… SP000221
Brake Pedal Valve …………………………………………………………………….. SP000222
Accumulator……………………………………………………………………………… SP000223
Steering
Steering …………………………………………………………………………………… SP000224
Cushion Valve…………………………………………………………………………… SP000328
Emergency Steering ………………………………………………………………….. SP000225

Frame
Articulation Center …………………………………………………………………….. SP000231
Counterweight…………………………………………………………………………… SP000130
Tank
Oil Tank …………………………………………………………………………………… SP000226
Fuel Tank…………………………………………………………………………………. SP000227
Hydraulics
Main Control Valve ……………………………………………………………………. SP000233
Load Isolation System ……………………………………………………………….. SP000228
Cooling System…………………………………………………………………………. SP000229
Pilot System……………………………………………………………………………… SP000230
Hydraulic Schematic (DL300) ……………………………………………………… SP000234
Electrical System
Air Conditioner ………………………………………………………………………….. SP000172
Electrical System ………………………………………………………………………. SP000268
Electrical Schematic (DL300) ……………………………………………………… SP000272

Foreword
How to Use The Manual
This manual provides information for servicing the Wheeled Loader. All service procedures are broken down into detailed steps, listed in their recommended sequence. The manual uses both photographs and drawings to help locate and itemize components. The table of Contents on the preceding pages is your best tool for finding the service procedure you need. Be certain to observe all Safety information included in these pages.

A schematic of each of the major engine systems is provided at the beginning of the section of the manual devoted to troubleshooting and repairing that particular system.

Basic safety precautions are list in the Safety section of the Loader Service Manual. Additional safety precautions are list in the Safety section of the owner/operation/maintenance publication. Specific safety warnings for all these publications are provided in the description of operations where hazards exist. WARNING labels have also been put on the product to provide instructions and to identify specific hazards.