Hitachi ZW180-6 Wheel Loader Service Manual

The manual is applicable for the Hitachi ZW180-6 Wheel Loader Model

Format: PDF
Language: English
Service Manual consists of the following:

For Model ZW180-6 as mentioned above:

Service Manual (Troubleshooting) : Vol. No.TTPD850-EN (498 Pages)
Operation Manual : Vol. No.TOPD850-EN (505 Pages)
Workshop Manual : Vol. No.WPD850-EN (1185 Pages)
Circuit diagram: 37 Pages

Table of Content of the Workshop Manual

SECTION 1 GENERAL INFORMATION
Group 1 Precautions for Disassembling and Assembling
Group 2 Tightening
Group 3 Painting
Group 4 Bleeding Air
Group 5 Preparation
SECTION 2 MAINTENANCE STANDARD
Group 1 Body
Group 2 Front Attachment
Group 3 Front Attachment (Parallel Link)
SECTION 3 BODY
Group 1 Cab
Group 2 Counterweight
Group 3 Center Hinge
Group 4 Engine
Group 5 Radiator Assembly
Group 6 Hydraulic Oil Tank
Group 7 Fuel Tank
Group 8 Pump Device
Group 9 Control Valve
Group 10 Pilot Valve
Group 11 Brake Charge Valve
Group 12 Manifold Valve
Group 13 Solenoid Valve
Group 14 Flow Regulator Valve
Group 15 Cooling Fan System
Group 16 Ride Control Device
Group 17 Battery Disconnect Switch
Group 18 Aftertreatment Device
Group 19 DEF Tank
Group 20 Coolant Control Valve
Group 21 DEF Supply Module
Group 22 Exterior Components
Group 23 Parallel Link (Special Parts)

Manual guide composition

Hitachi ZAXIS ZW180-6 service manual consists of the Troubleshooting and the Workshop Manual.

• Information included in the Service Manual: Technical information needed for redelivery and delivery, operation and activation of all devices and systems, operational performance tests, and troubleshooting procedures.
• Information included in the Workshop Manual: Technical information needed for maintenance and repair of the machine, tools and devices needed for maintenance and repair, maintenance standards, and removal / installation and assemble / disassemble procedures.

The hoses and pipes contain hydraulic oil. When removing the hoses and pipes, receive oil with a container in order to avoid spilling oil.

IMPORTANT: Cap the open ends in case the hoses and pipes have been disconnected. In addition, attach identification tags onto the connectors, hoses, and pipes for assembling. If the clips which secure the hoses have been removed, install the clips after connecting the hoses.
Removal

CAUTION: Operate the steering wheel in right and left several times, and release any pressure in the circuit.