Hitachi ZX600 ZAXIS Excavator Service Manual

The manual is applicable for the ZX600 Hitachi Excavator Model

Format: PDF
Language: English
Service Manual consists of the following:

For Model ZAXIS ZX600 as mentioned above:

Service Manual (Troubleshooting) : Vol. No.TO17PE-00 (303 Pages)
Service Manual (Operation) : Vol. No.TT17PE-00 (195 Pages)
Workshop Manual : Vol. No.W17PE-00 (607 Pages)
Parts Catalog: 584 Pages

Circuit Diagram: 17 Pages

SI Units (International System of Units) are used in those manual.

Manual guide composition

Hitachi ZX600 service manual consists of the Operating, Troubleshooting and the Workshop Manual.

• Information included in the Service Manual: Technical information needed for redelivery and delivery, operation and activation of all devices and systems, operational performance tests, and troubleshooting procedures.
• Information included in the Workshop Manual: Technical information needed for maintenance and repair of the machine, tools and devices needed for maintenance and repair, maintenance standards, and removal / installation and assemble / disassemble procedures.

To avoid injury and damage refer to the service manual and be sure to use appropriate lifting techniques and equipment when lifting heavy parts.

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Assemble Travel Device Extract Outline
CAUTION: Housing (3) weight: 100 kg (225 lb)
1. Wind nylon sling on housing (3) body. Lift and place the housing with motor (1) section facing
down by crane.
IMPORTANT: For handling of floating seal (4), refer to the section Precautions for Floating Seal Handling on page W1-1-4.
2. Apply enough grease to the O-ring of floating seal (4). Install one half of the floating seal on housing (3) using a wooden spatula or similar tool to guide the seal along the periphery. Install the inner race of roller bearing (5) into the housing by tapping it with a bar and a hammer evenly.

NOTE: Tap the bearing and listen to ring to see ifthe installation of the inner race is completed into housing (3). CAUTION: Drum (6) weight: 185 kg (410 lb)

3. Install eyebolts (M22, Pitch 2.5) into the bolt (12) holes (2 places) in drum (6) from the motor (1)
side. Lift and place the drum with the cover (46) side facing down by crane. Tap the outer race of roller bearing (5) with a bar and a hammer evenly to install it onto the drum.

NOTE: Tap the bearing and listen to ring to see if the installation of the outer race is completed
into drum (6). IMPORTANT: Apply grease to the O-ring of floating seal (4) on the drum (6) side.

4. Install one half of floating seal (4) on drum (6).
5. Install eyebolts (M14, Pitch 2.0) into the bolt (48) holes (2 places) in drum (6). Lift and place the drum with the cover (46) side facing up by crane. Install the outer race of roller bearing (11) onto the drum by tapping it with a bar and a hammer evenly.

NOTE: Tap the bearing and listen to ring to see if the installation of the outer race is completed
into drum (6). CAUTION: Sprocket (14) weight: 112 kg (250 lb)

6. Install eyebolts (M22, Pitch 2.5) into sprocket (14), then pass nylon sling through. Hoist the sprocket and place it carefully onto drum (6). IMPORTANT: Align the matching marks between sprocket (14) and drum (6). Apply LOCTITE #262 on bolt (12).

7. Install spring washer (13) to each bolts (12) (24 used). Tighten the bolts and install sprocket (14)
onto drum (6).
: 32 mm
: 750 Nm (76.5 kgfm, 550 lbfft)
CAUTION: Drum (6), sprocket (14) and other part weight: 300 kg (660 lb)

IMPORTANT: Align the matching marks made before disassembling. Be sure the clearance all around drum (6) in housing (3) shall be equal. 8. Hoist the drum (6) assembly by crane and put it onto housing (3).

9. Install the inner race of roller bearing (11) onto the housing by tapping it with a bar and a hammer evenly.