Hyster S3.50XL (S70XL), S4.00XL (S80XL), S4.50XL (S100XL) Forklift Truck D004 Series Repair Manual

Repair Manual for Hyster D004 Series, Models: S3.50XL (S70XL), S4.00XL (S80XL), S4.50XL (S100XL) S5.00XL (S110XL), S5.50XLS (S120XLS), S5.50XL (S120XL)
Format: PDF
English

• Hyster S3.50XL (S70XL), S4.00XL (S80XL), S4.50XL (S100XL) Forklift Truck D004 Series Repair Manual: 1032 Pages

Hyster D004 Series, Models: S3.50XL (S70XL), S4.00XL (S80XL), S4.50XL (S100XL) S5.00XL (S110XL), S5.50XLS (S120XLS), S5.50XL (S120XL) Manual Table Of Content:

Frame
Perkins Diesel Engine-1000 Series
GM 4.3L V-6 Engine
Cooling System
LPG Fuel System
Single-Speed Powershift Transmission-Repair
Single-Speed Powershift Transmission-Description and Operation
Drive Axle
Steering Control Unit (Ross HGF)
Steering Axle
Brake System
Hydraulic Gear Pumps
Hydraulic System
Hydraulic Pump Drive Assembly
Main Control Valve
Tilt Cylinders
Alternator With Regulator
Starter
High Energy Ignition System
Instrument Panel Indicators And Senders
Electrical Warning Devices
MSTS-GM 3.0L And 4.3L LPG Fuel Engines (Later Modules)
Lift Cylinders (Old Mast)
Vista Masts
Metric And Inch (SAE) Fasteners
Periodic Maintenance
Diagrams
Capacities And Specifications
Diagrams M.S.T.S.

The Service Repair Manual are updated on a regular basis, but may not reflect recent design changes to the product. Updated technical service information may be available from our website.

The Service Repair Manual provide general guidelines for maintenance and service  of the D004 Series, Models: S3.50XL (S70XL), S4.00XL (S80XL), S4.50XL (S100XL) S5.00XL (S110XL), S5.50XLS (S120XLS), S5.50XL (S120XL)and are intended for use by trained and experienced technicians. Failure to properly maintain equipment or to follow instructions contained in the Service Manual could result in damage to the products, personal injury, property damage or death.

• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks. Disconnect the battery ground cable on internal combustion lift trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.

Caution:

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable.

• Be sure to follow the necessary safety precautions when handling these fuels and when working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area. Make sure the area is well ventilated.