Nuvera M55A-13 Fuel Cell System A2D7 Series Repair Manual

Repair Manual for Hyster A2D7 Series, Models: M55A-13
Format: PDF
English

• Nuvera M55A-13 Fuel Cell System A2D7 Series Repair Manual: 370 Pages

Hyster A2D7 Series, Models: M55A-13 Manual Table Of Content:

-General Information
Safety Information
General Hazards, Warnings, And Cautionary Statements
Hydrogen-Specific Concerns
-Preparing For Service And Maintenance
Components Of The Nuvera Fuel Cell System
Preparing The Truck And Removing The Fuel Cell
Installing Vector Vn1610 Drivers
Retrieving Data From Vector Data-Logger
Programming The Vsm
Vent Hydrogen From Engine Plumbing Lines
-Service Procedures
Opening And Closing The Storage Tank Valve
Draining And Refilling Coolant
Remove The Top Cover Panels
Remove The Bottom Cover Panels
Replacing The Dc/Dc Converter
Remove The Fuel Line
Replacing The Dps Switch
Replacing The Fans
Replacing The Radiator
Replacing The Air Blower
Replacing Fuses
Replacing The Air Filter
Replacing The Trican Sensor
Replacing The Fcs Stack
Replacing The Regulator (Fl190, Pcv192, And Pcv193)
Replacing The Regulator Adapter (Or198)
Replacing The Solenoid Valve (Xv101)
Replacing The Cvm
Replacing The Vsm
Replacing The Motor Controller
Replacing The Battery Controller
Replacing The Relays
Replacing The Pi Filter
Calibrating The 24 Vdc Battery
-Special Tools
Special Tools

The Service Repair Manual are updated on a regular basis, but may not reflect recent design changes to the product. Updated technical service information may be available from our website.

The Service Repair Manual provide general guidelines for maintenance and service  of the A2D7 Series, Models: M55A-13 and are intended for use by trained and experienced technicians. Failure to properly maintain equipment or to follow instructions contained in the Service Manual could result in damage to the products, personal injury, property damage or death.

• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks. Disconnect the battery ground cable on internal combustion lift trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.

Caution:

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable.

• Be sure to follow the necessary safety precautions when handling these fuels and when working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area. Make sure the area is well ventilated.