Hyundai HD100 Dozer Service Repair Manual

Table of Contents:

Safety, Specification and Systems Operation
Dozer Maintenance Safety
Safety Instructions
General
Long Term Storage
Maintenance
Environment and Circumstances
General Specifications
Safety Instructions
General
Standard Specification
Performance Tests
Preparation for Performance Tests
Operational Performance Standard Table
Engine Specifications
Safety Instructions
Engine Specification
Engine Performance Curves
Tightening Torques
Hydraulic Systems and Structure Specifications
Safety Instructions
Hydraulic System
Travel System
General Maintenance Instructions
Safety Instructions
Welding Precautions and Instructions
Hydraulic System – General Precautions
Maintenance Service and Repair Procedure
Hydraulic System Cleanliness and Oil Leaks
Cleaning and Inspection
Standard Torques
Safety Instructions
Torque Values for Standard U.S. Fasteners
Type 8 Phosphate Coated Hardware
Torque Values for Hose Clamps
ORFS Swivel Nut Recommended Torque
Torque Values for Split Flanges
Torque Wrench Extension Tools
Loctite Applications
Engine
Safety Instructions
General Information
Tightening Torque
Actuating System
Lubricant System
Fuel System
Cooling System
Air Inlet and Exhaust System
Electrical System
Components Operation, Description and Inspection
Safety Instructions
Overview
Main Pump
Main Control Valve
HST Pump
HST Motor
Fan Pump
Travel Device
Systems Operation and Description
Safety Instructions
Gauge Panel system
EPOS Function Description
2D MC Calibration
Air Conditioner System
Refrigerant System Repairs
Troubleshooting
Removal and Installation
Engine
Safety Instructions
Before Removing and Installing
ECU (Engine Control Unit)
V-Belt
Alternator
Starter Motor
DEF (AdBlue ) Quality Sensor
Sensors – After Treatment
Engine Assembly
Hydraulic Systems and Structure
Safety Instructions
Before Removing and Installing
Drive Coupling
Undercovers
Joystick Valve(Work Lever)
Main Control Valve
Main Pump
HST Pump
Hydraulic Oil Tank
Fuel Tank
Fan Pump
Oil Cooler Fan Motor
Travel Device
Cabin
Cabin Tilting Cylinder
Electric and Electronic
Safety Instructions
Before Removing and Installing
Battery Assembly
EPOS Controller
TMS Controller
TCU Controller
Cabin Switches
Display Monitor
Hour Meter
Wiper Motor
Troubleshooting Guide
Wiring Harness Layout
Safety Instructions
Wiring Device
Error Code
Safety Instructions
EPOS Error Code
Engine Fault Code List
HST Error Code
Schematics
HD100 Hydraulic Schematic
HD100 Electrical Schematic
HD100 Engine Harness
HD100 Main Harness
HD100 Cabin Harness
This manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity.
This service manual mainly contains the necessary technical information for operations performed in a service workshop.