Hyundai R480LC-9, R520LC-9 Crawler Excavator Service Repair Manual

Table of Contents

SECTION 1 GENERAL
Group 1 Safety Hints
Group 2 Specifications
SECTION 2 STRUCTURE AND FUNCTION
Group 1 Pump Device
Group 2 Main Control Valve
Group 3 Swing Device
Group 4 Travel Device
Group 5 RCV Lever
Group 6 RCV Pedal
SECTION 3 HYDRAULIC SYSTEM
Group 1 Hydraulic Circuit
Group 2 Main Circuit
Group 3 Pilot Circuit
Group 4 Single Operation
Group 5 Combined Operation
SECTION 4 ELECTRICAL SYSTEM
Group 1 Component Location
Group 2 Electrical Circuit
Group 3 Electrical Component Specification
Group 4 Connectors
SECTION 5 MECHATRONICS SYSTEM
Group 1 Outline
Group 2 Mode selection System
Group 3 Automatic Deceleration System
Group 4 Power Boost System
Group 5 Travel Speed Control System
Group 6 Automatic Warming Up System
Group 7 Engine Overheat Prevention System
Group 8 Variable Power Control System
Group 9 Attachment Flow Control System
Group 10 Anti-Restart System
Group 11 Self-Diagnostic System
Group 12 Engine Control System
Group 13 EPPR Valve
Group 14 Monitoring System
Group 15 Fuel warmer System
SECTION 6 TROUBLESHOOTING
Group 1 Before troubleshooting
Group 2 Hydraulic and Mechanical System
Group 3 Electrical System
Group 4 Mechatronics System
SECTION 7 MAINTENANCE STANDARD
Group 1 Operational Performance Test
Group 2 Major Components
Group 3 Track and Work Equipment
SECTION 8 DISASSEMBLY AND ASSEMBLY
Group 1 Precaution
Group 2 Tightening Torque
Group 3 Pump Device
Group 4 Main Control Valve
Group 5 Swing Device
Group 6 Travel Device
Group 7 RCV Lever
Group 8 Turning Joint
Group 9 Boom, Arm and Bucket Cylinder
Group 10 Undercarriage
Group 11 Work Equipment
SECTION 9 COMPONENT MOUNTING TORQUE
Group 1 Introduction guide
Group 2 Engine system
Group 3 Electric system
Group 4 Hydraulic system
Group 5 Undercarriage
Group 6 Structure
Group 7 Work equipment

This manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity.
This service manual mainly contains the necessary technical information for operations performed in a service workshop.