John Deere 5200, 5400 Self-Propelled Forage Harvester Repair Technical Manual (TM1066)

Table of Content – Technical Manual (TM1066)

SECTION 10 – GENERAL
Group 05 – Specifications
Group 10 – Predelivery, Delivery, and After-Sales Services
Group 15 – Tune-Up
Group 20 – Lubrication
Group 25 – Diagnosing and Testing Procedures
Group 30 – Separation
Group 35 – Torque Values and Special Tools

SECTION 20 – ENGINE
Group 5 – General Information
Group 10 – Diagnosing Malfunctions
Group 15 – Cylinder Head, Valves, and Camshaft
Group 20 – Cylinder Block, Liners, Pistons, and Rods
Group 25 – Crankshaft, Main Bearings, and Flywheel
Group 30 – Lubrication System
Group 35 – Cooling System
Group 40 – Specifications, Torques, and Special Tools

SECTION 30 – FUEL SYSTEM
Group 5 – General Information
Group 10 – Diagnosing Malfunctions
Group 15 – Fuel Injection System
Group 20 – Air Intake System
Group 25 – Specifications, Torques, and Special Tools

SECTION 40 – ELECTRICAL SYSTEM
Group 5 – Information and Diagrams
Group 10 – Motorola Charging Circuit
Group 15 – Delcotron Charging Circuit
Group 20 – Delco-Remy Starting Circuit
Group 25 – John Deere Starting Circuit
Group 30 – Lighting and Miscellaneous Components
Group 35 – Specifications and Special Tools

SECTION 50 – POWER TRAIN
Group 5 – Diagnosing Power Train Malfunctions
Group 10 – Hydrostatic Drive
Group 15 – Transmission
Group 20 – Differential
Group 25 – Final Drive
Group 30 – Power Rear Wheel Drive
Group 35 – Specifications, Torques and Special Tools

SECTION 60 – STEERING AND BRAKES
Group 5 – Diagnosing Malfunctions
Group 10 – Steering
Group 15 – Brakes
Group 20 – Specifications, Torques and Special Tools

SECTION 70 – HYDRAULIC SYSTEM
Group 5 – General Information and Tests
Group 10 – Diagnosing Malfunctions
Group 15 – Reservoir
Group 20 – Hydraulic Pump
Group 25 – Hydraulic Valves
Group 30 – Hydraulic Cylinders
Group 35 – Reverse Knife Grinder Motor
Group 40 – Breakaway Coupler
Group 45 – Spout Control Motor
Group 50 – Specifications and Torques

SECTION 80 – MACHINE FUNCTIONS
Group 5 – General Information
Group 10 – Diagnosing Malfunctions
Group 15 – Clutch
Group 20 – Main Gear Case
Group 25 – Fan and Spout
Group 30 – Cutterhead, Knife Grinder, and Feed Rolls
Group 35 – Augers
Group 40 – Specifications, Torques and Special Tools

SECTION 90 – OPERATOR’S CAB
Group 5 – Pressurizer System
Group 10 – Air Conditioning System
Group 15 – Heater System
Group 20 – Specifications, Torques and Special Tools

SECTION 100 – HARVESTING UNITS
Group 5 – 7-Foot Hay Pickup Unit
Group 10 – Row Crop Units
Group 15 – Corn Head Attaching Parts
Group 20 – Mower Bar
Group 25 – Specifications and Torque Values