John Deere 3816 Telescopic Handlers Repair Technical Manual (TM4735)

Table of Content (Technical Manual – TM4735)

SECTION 05—Safety
Group 05—Safety Information

SECTION 10—General Information
Group 05—Specifications
Group 10—Lubricants
Group 15—Torque Values
Group 20—Serial Numbers

SECTION 20—Engine – Repair
Group 05—Engine

SECTION 30—Fuel/Air Intake Systems – Repair
Group 05—Fuel System
Group 10—Air Intake System

SECTION 40—Electrical System – Repair
Group 05—Electrical Connectors
Group 10—Alternator and Battery
Group 15—Starting Motor
Group 20—Other Components

SECTION 50—Power Train Repair
Group 05—Torque Converter
Group 10—Power Shift Transmission
Group 15—Shuttle Shift Transmission
Group 20—Axles

SECTION 60—Brakes and Steering System – Repair
Group 05—Foot Brakes
Group 10—Handbrake
Group 15—Hydraulic Trailer Brake
Group 25—Steering
Group 30—Articulation Point Connection

SECTION 70—Hydraulic System – Repair
Group 05—Hydraulic Pump
Group 10—Hydraulic Valves
Group 15—Hydraulic Cylinders
Group 20—Other Components

SECTION 80—Miscellaneous – Repair
Group 05—Boom
Group 10—Pick-Up Hitch (Hydraulic Hitch)
Group 15—Mechanical Hitch
Group 20—Load Indicator

SECTION 90—Operator’s Cab, Air Conditioning System – Repair
Group 05—Cab
Group 10—Air Conditioning System
Group 15—Heating System
Group 20—Seats

SECTION 211—Diagnostic Trouble Codes
Group HCU—HCU, Diagnostic Trouble Codes

SECTION 220—Engine
Group 05—Tests and Troubleshooting
Group 10—Cooling System

SECTION 230—Fuel/Air Intake Systems
Group 05—Tests and Troubleshooting
Group 10—Operation

SECTION 240—Electrical System
Group 05—General Information
Group 06—Test Equipment
Group 10—Electrical System Diagrams
Group 15A—Section 1: Power Supply, Starting Motor
Group 15B—Section 2: Seat Adjustment
Group 15C—Section 3: Wiper/Washer System
Group 15D—Section 4: Heating/Air Conditioning System
Group 15E—Section 5: Radio, Cab Light, Turn Signal Lever, Light Switch, Horn
Group 15F—Section 6A: Lighting System – Region II
Group 15G—Section 6B: Lighting System – North America
Group 15H—Section 7: Electrical Socket, 12 V
Group 15I—Section 8: Instruments
Group 15J—Section 9: Load Indicator
Group 15K—Section 10A: Engine Control System, ECU, Level 4
Group 15K—Section 10B: Engine Control System, ECU, Level 12
Group 15L—Section 11: Power Train, TCU
Group 15M—Section 12: Hydraulic Control System, HCU
Group 15N—Section 13: Rear Auxiliary Hydraulic Functions

SECTION 245—Electronic Control Units
Group 05—Test Equipment
Group 10—Engine Control Unit (ECU), up to Serial No. 203116 (Level 4)
Group 11—Engine Control Unit (ECU), from Serial No. 203117 (Level 12)
Group 15—HCU – Hydraulic Functions – Diagnosis
Group 20—TCU – Diagnostic Trouble Codes and Diagnosis

SECTION 250—Power Train
Group 05—Torque Converter – Operation
Group 10—Power Shift Transmission – Theory of Operation
Group 15—Power Shift Transmission – Tests
Group 20—Power Shift Transmission – Diagnosis
Group 25—Shuttle Shift Transmission – Theory of Operation
Group 30—Shuttle Shift Transmission – Tests
Group 35—Shuttle Shift Transmission – Diagnosis

SECTION 260—Brakes, Steering System
Group 05—Brake System
Group 10—Brake System Tests
Group 15—Hydraulic Trailer Brake Valve – Tests, Adjustments and Diagnosis
Group 25—Steering System – Theory of Operation
Group 30—Steering System – Tests

SECTION 270—Hydraulic System
Group 05—Tests
Group 10—Theory of Operation
Group 15—Hydraulic System Tests

SECTION 290—Heater, Air Conditioning System
Group 05—General Information
Group 10—Theory of Operation
Group 15—Tests