John Deere 6010, 6110, 6210, 6310, 6410, 6510, 6610 Tractor Technical Manual

Table of Contents

Repair Manual (TM4559)
  SAFETY
      Safety Measures
   GENERAL INFORMATION
      Specifications
      Tune-Up
      Predelivery Inspection
   ENGINE
      Engine Removal and Installation
   FUEL, AIR INTAKE, COOLING AND EXHAUST SYSTEMS
      Speed Control Linkage
      Fuel System
      Air Intake System
      Cooling System
      Cold-Weather Starting Aids
      Exhaust System
   ELECTRICAL SYSTEM
      Connectors
      Wiring Harnesses
      Charging Circuit
      Starting Motor Circuit
      Fuses, Relays and Switches
      Monitoring Systems
      Electrical Components
   SYNCROPLUS TRANSMISSION
      Removal and Installation of Transmission Components
      Transmission Shift Controls
      Perma Clutch II
      Gear Transmission
   POWER REVERSER
      Removal and Installation of Power Reverser Module
      Transmission Shift Controls
      Power Reverser Module
      Gear Transmission
   AUTOPOWR TRANSMISSION
      Removing and Installing the AutoPowr Transmission
      Transmission Shift Controls
      Input Housing
      Output Housing
      Assembling the Differential Drive Shaft
   POWRQUAD, POWRQUAD PLUS AND AUTOQUAD TRANSMISSIONS
      Removal and Installation of PowrQuad Module
      Transmission Shift Controls
      PowrQuad Module
      Creeper Transmission
      Option Transmission
      Range Transmission
   DRIVE SYSTEMS
      Removal and Installation of Components
      U-Jointed Shafts and Torsion Damper
      Front-Wheel Drive Clutch
      Differential
      Hydraulic Pump Drive
      Final Drives
      Rear PTO Options
      Front PTO
      Front Implement Drive
   STEERING AND BRAKES
      Hydrostatic Steering
      Steering Cylinders
      Brake Valve (Non-Power Brakes)
      Brake Valve (Power Fill Brakes)
      Brake Valve (with MFWD and Disk Brake)
      Rear Brakes
      Handbrake
      Hydraulic Trailer Brake
      Air Brakes
   HYDRAULIC SYSTEM
      Controls
      Hydraulic Pump and Charge Pump (PFC Hydraulic System)
      Hydraulic Pump (PC Hydraulic System)
      Valves
      Valves on PC Hydraulic System
      Rockshaft and Rockshaft Cylinder
      Three-Point Hitch
      Selective Control Valves and Couplers
      Independent Control Valve
   MISCELLANEOUS
      Removal and Installation of Components
      Main Frame
      Front Axle
      Front and Rear Wheels
      Trailer Hitch and Swinging Drawbar
      Triple Link Suspension (TLS) of FWD Axle
      Pick-Up Hitch
   OPERATOR’S CAB AND 2-POST ROPS
      Tilting, Removing and Installing the Operator’s Cab
      Removing and Installing the Open Operator’s Station
      Controls and Instruments
      Electronic Hitch Control Components
      Air Conditioning System
      Heating System (6010 to 6610)
      Operator’s Cab
      Seats
      Radio
   SPECIAL TOOLS (DEALER-FABRICATED)
      Special Tools (Dealer-Fabricated)

Operation and Tests Manual (TM4552)
Foreword
   Safety
      Safety
   Service Code Diagnostics
      BCU Service Code Diagnostics
      BIF Service Code Diagnostics
      ECU (Level 1 with LUCAS injection pump) Service Code Diagnostics
      ECU (Level 4 with BOSCH VP44 injection pump) Service Code Diagnostics
      HCU Service Code Diagnostics
      PCU Service Code Diagnostics
      PEC Service Code Diagnostics
      PLC Service Code Diagnostics
      RCU Service Code Diagnostics
      SFA Service Code Diagnostics
      TCU Service Code Diagnostics
      UIC Service Code Diagnostics
   Observable Symptoms
      Electrical System
      PowrQuad, PowrQuad Plus and AutoQuad Transmissions
      Drive System (except transmission)
      Steering and Brakes
      Hydraulic System
   Engine
      Tests
   Fuel, Air Intake and Cooling Systems
      System Diagnosis
      Tests and Adjustments
      Fuel System
      Air Intake System
      Cooling System
      Cold-Weather Starting Aids
   Electrical System
      General
      Functional Schematics and Wiring Diagrams (6010-6910S)
      Functional Schematics and Wiring Diagrams (SE Tractors)
      Functional Schematics and Wiring Diagrams (2-Post ROPS)
      Functional Schematics and Wiring Diagrams (AutoPowr)
      Circuit Testing (6010-6910S with Cab)
      Sub-System Diagnostics (SE Tractors)
      Sub-System Diagnostics (2-Post ROPS)
      Circuit Testing (AutoPowr Transmission)
      Data BUS Systems
      Data BUS Systems –– Diagnosis
      Adjustments
      Component Testing
   Electronic Control Units
      Operation and General Information on Diagnostics
      BCU References
      BIF References
      ECU (Level 1) References
      HCU References
      PCU References
      PEC References
      PLC References
      RCU References
      SFA References
      TCU References
      UIC References
   SyncroPlus Transmission
      Operational Checkout
      Troubleshooting
      Tests and Adjustments
      SyncroPlus Transmission Operation
      Perma Clutch II
      Gear Transmission
      Creeper Transmission
      Range Transmission
   Power Reverser Transmission
      Operational Checkout
      Troubleshooting
      Test and Adjustments
      Power Reverser Operation
      Power Reverser Module
      Gear Transmission
   Power Shift Transmission
      Operational Checkout
      Troubleshooting
      Adjustments
      Theory of Operation
   AutoPowr Transmission
      Diagnosis – UIC
      Diagnosis – TCU
      Diagnosis – PLC
      Tests and Adjustments
      Operation
   PowrQuad, PowrQuad Plus and AutoQuad II Transmissions
      Operational Checkout
      POWRQUAD™Transmission Check
      Troubleshooting on PowrQuad Plus and AutoQuad II
      Tests and Adjustments
      PowrQuad Transmission Operation
      PowrQuad Plus and AutoQuad II Transmission Operation
      Creeper Transmission
      Range Transmission
   Drive Systems
      Operational Checkout
      Troubleshooting
      Tests
      Front-Wheel Drive Clutch
      Differential
      Final Drives
      Rear PTO Options
      Front PTO
   Steering and Brakes
      Operational Checkout
      Troubleshooting
      Tests and Adjustments
      Hydrostatic Steering
      Hydraulic Brakes
      Handbrake
      Hydraulic Trailer Brake
      Air Brake System
   Hydraulic System
      Operational Checkout
      PFC Hydraulic System Troubleshooting
      PC Hydraulic System Troubleshooting
      Tests and Adjustments
      PFC Hydraulic System
      Charge Oil Pump
      Hydraulic Pumps
      Valves, Oil Cooler and Filter
      Rockshaft
      Selective Control Valves and Couplers
      Independent Control Valve (ICV)
      PC Hydraulic System and Components
   Miscellaneous
      TLS Front Axle Operational Checkout
      TLS Front Axle Troubleshooting
      TLS Front Axle Tests and Adjustments
      TLS Front Axle Operation
   Operators Cab
      Operational Checkout
      Air Conditioner Troubleshooting
      Ventilation and Heater Troubleshooting
      Operator’s Seat Troubleshooting
      Air Conditioner Operation
      Ventilation and Heating Operation
   Special Tools (Dealer-Fabricated)
      Special Tools (Dealer-Fabricated)

Technical manual is divided into two parts: maintenance manual as well as operational principle and test manual. Maintenance manual introduces how to repair machine parts. Operational principle and test manual helps you quickly handle common faults.