Kawasaki 135ZV-2 Wheel Loader Service Manual

Machinery Type: 135ZV-2 Wheel Loader
Language English
Format: PDF

Kawasaki 135ZV-2 Wheel Loader Repair Service Manual – 811 Pages
Kawasaki 135ZV-2 Wheel Loader Operating (Owners) Manual – 169 Pages
Parts Catalog: 398 Pages

Manual Details

This manual contains guidelines on repair and maintenance work for the 135ZV-2 Loader. All explanations, drawings and photographs are current at the time of going to press.

Repair and maintenance work should be carried out systematically and logically after thoroughly reading and understanding this manual to ensure that the shovel loader gives reliable, long-term service.

The manual is structured as follows to make it easy to use

SHOP SERVICE MANUAL CONTENT:

• 01 GENERAL OUTLINE
• 10 FUNCTIONS AND CONSTRUCTION
• 20 INSPECTION AND ADJUSTMENT
• 30 DISASSEMBLY AND ASSEMBLY
• 40 MAINTENANCE STANDARDS
  

The most important maintenance operations are those related to safety. The points that  have special significance from the safety point-of-view are indicated with a A mark in this manual. 

Manual Extract: Kawasaki 135ZV-2 Rear Differential Overview

T1: 2,207 N-m (225 kgf-m) (1,628 lb-ft)
T2: 314 N-m (32.0 kgf-m) (232 lb-ft)
T3: 1,130 N-m (115 kgf-m) (832 lb-ft)
T4: 2,452 N-m (250 kgf-m) (1,809 lb-ft)
T5: 608 N-m (62 kgf-m) (449 lb-ft)
T6: 53 N-m (5.4 kgf-m) (39 lb-ft)

L1: Screw lock agent (Loctite® 262) application

– To tighten bolt (T1), measure the preload at the bolt screw hole in housing (A).
Preload at housing (A):
78.5~131 N (8.0~13.4 kgf) (18~29 lbf)
Use spacer ring (B) to adjust the preload.
– Use shim (D) to adjust the tooth contact of spiral bevel gears (C).
Adjust the backlash by nut (E).