Kawasaki 30ZV-2, 40ZV2A, 42ZV-2 Wheel Loader Service Manual

Machinery Type: 30ZV-2, 40ZV2A, 42ZV-2 Wheel Loader
Language English
Format: PDF

Kawasaki 30ZV-2, 40ZV2A, 42ZV-2 Wheel Loader Repair Service Manual – 642 Pages
Kawasaki 30ZV-2, 40ZV2A, 42ZV-2 Wheel Loader Operating (Owners) Manual – 267 Pages
Parts Catalog: 327 Pages

Manual Details

This manual contains guidelines on repair and maintenance work for the 30ZV-2, 40ZV2A, 42ZV-2 Loader. All explanations, drawings and photographs are current at the time of going to press.

Repair and maintenance work should be carried out systematically and logically after thoroughly reading and understanding this manual to ensure that the shovel loader gives reliable, long-term service.

The manual is structured as follows to make it easy to use

SHOP SERVICE MANUAL CONTENT:

• 01 GENERAL OUTLINE
• 10 FUNCTIONS AND CONSTRUCTION
• 20 INSPECTION AND ADJUSTMENT
• 30 DISASSEMBLY AND ASSEMBLY
• 40 MAINTENANCE STANDARDS
  

The most important maintenance operations are those related to safety. The points that  have special significance from the safety point-of-view are indicated with a A mark in this manual. 

Manual Extract: PRACTICE SAFE MAINTENANCE

Before servicing the machine:
1. Park the machine on a level surface.
2. Lower the bucket to the ground.
3. Turn the auto-idle switch off.
4. Run the engine at slow idle speed without load for 3 minutes.
5. Turn the key switch to OFF to stop engine.
6. Relieve the pressure in the hydraulic system by moving the control levers several times.
7. Remove the key from the switch.
8. Attach a “Do Not Operate” tag on the control lever.
9. Lower the lock lever to the LOCK position.
10. Lock bar connects the front and rear frames.
11. Allow the engine to cool.
• If a maintenance procedure must be performed with the engine running, do not leave machine unattended.
• Never work under a machine raised by the lift arm.