Kawasaki 60ZIV Wheel Loader Service Manual

Machinery Type: 60ZIV or 60Z4 Wheel Loader
Language English
Format: PDF

Kawasaki 60ZIV Wheel Loader Repair Service Manual – 362 Pages
Kawasaki 60ZIV Wheel Loader Operating (Owners) Manual – 127 Pages
Parts Catalog – 312 Pages

Manual Details

This manual contains guidelines on repair and maintenance work for the 60ZIV Loader. All explanations, drawings and photographs are current at the time of going to press.

Repair and maintenance work should be carried out systematically and logically after thoroughly reading and understanding this manual to ensure that the shovel loader gives reliable, long-term service.

The manual is structured as follows to make it easy to use

SHOP SERVICE MANUAL CONTENT:

• 01 GENERAL OUTLINE
• 10 FUNCTIONS AND CONSTRUCTION
• 20 INSPECTION AND ADJUSTMENT
• 30 DISASSEMBLY AND ASSEMBLY
• 40 MAINTENANCE STANDARDS
  

The most important maintenance operations are those related to safety. The points that  have special significance from the safety point-of-view are indicated with a A mark in this manual. 

Manual Extract: Welding

If welding is needed to repair the chassis, observe the following precautions to protect the hydraulic cylinders, hydraulic units, gear sets, and electrical units from possible damage.
Cautions:
1) Remove the ground terminal from the battery.
2) The controller circuit breaker should be turned “OFF”.
3) Ground the welder· near the section to be welded.
4) To ground the welder, check that the electric current will not flow through the cylinders.
Cylinder head covers for some models have a low-conductive metal that will cause spark if the welding current flows. The spark may damage the cylinder rod.