Kawasaki 80Z-6 Wheel Loader Service Manual

Machinery Type: 80Z-6 Wheel Loader
Language English
Format: PDF

Kawasaki 80Z-6 Wheel Loader Repair Service Manual – 1640 Pages
Kawasaki 80Z-6 Wheel Loader Operating (Owners) Manual – 378 Pages
Parts Catalog: 526 Pages

Manual Details

This manual contains guidelines on repair and maintenance work for the 80Z-6 Loader. All explanations, drawings and photographs are current at the time of going to press.

Repair and maintenance work should be carried out systematically and logically after thoroughly reading and understanding this manual to ensure that the shovel loader gives reliable, long-term service.

The manual is structured as follows to make it easy to use

SHOP SERVICE MANUAL CONTENT:

• 01 GENERAL OUTLINE
• 10 FUNCTIONS AND CONSTRUCTION
• 20 INSPECTION AND ADJUSTMENT
• 30 DISASSEMBLY AND ASSEMBLY
• 40 MAINTENANCE STANDARDS
  

The most important maintenance operations are those related to safety. The points that  have special significance from the safety point-of-view are indicated with a A mark in this manual. 

Manual Extract:

The Service Manual covers all work required for disassembly and the relating reassembly.
When repairing the unit, ensure utmost cleanliness and excellent workmanship. Dismantle the unit only if any damaged parts must be replaced. After removing screws or nuts, loosen lids and housing parts which were installed with seals by slight blows with a plastic hammer. Use suitable pulling devices for removing parts being tightly installed on the shafts, such as bearings, bearing rings and similar.

Carry out disassembly and reassembly work on a clean working place. Use special tools which have been
developed for this purpose. Prior to reinstallation of the parts, clean contact faces of housings and lids from residues of seals. Remove any burrs or similar irregularities with an oil stone. Clean housings and end covers, in particular corners and angles, with a suitable detergent. Damaged or heavily worn parts must be replaced, with an expert assessing whether parts subject to normal wear during operation, such as bearings, thrust washers etc. will be reinstalled.

Parts such as seal rings, locking plates, split pins etc. must generally be replaced. Radial seal rings with worn or broken sealing lip must also be renewed. In particular, ensure that no chips or other foreign bodies remain in the housing. Check the lube oil holes and grooves regarding unhindered passage.
Oil according to the relating List of Lubricants shall be applied to all bearings prior to their installation: