Kawasaki 80ZV-2 Wheel Loader Service Manual

Machinery Type: 80ZV-2 Wheel Loader
Language English
Format: PDF

Kawasaki 80ZV-2 Wheel Loader Repair Service Manual – 1006 Pages
Kawasaki 80ZV-2 Wheel Loader Operating (Owners) Manual – 215 Pages
Parts Catalog: 435 Pages

Manual Details

This manual contains guidelines on repair and maintenance work for the 80ZV-2 Loader. All explanations, drawings and photographs are current at the time of going to press.

Repair and maintenance work should be carried out systematically and logically after thoroughly reading and understanding this manual to ensure that the shovel loader gives reliable, long-term service.

The manual is structured as follows to make it easy to use

SHOP SERVICE MANUAL CONTENT:

• 01 GENERAL OUTLINE
• 10 FUNCTIONS AND CONSTRUCTION
• 20 INSPECTION AND ADJUSTMENT
• 30 DISASSEMBLY AND ASSEMBLY
• 40 MAINTENANCE STANDARDS
  

The most important maintenance operations are those related to safety. The points that  have special significance from the safety point-of-view are indicated with a A mark in this manual. 

Manual Extract: To speed clutches

Axle nut tightening procedure:
1. Tighten axle nut (A) with 1,177 N-m (120 kgf-m) (868 lb-ft) tightening torque to install the taper roller bearing.
2. Loosen axle nut (A).
3. Tighten axle nut (A) again with the same tightening torque as 1 above.
4. Turn the wheel hub 2~3 turns back and forth, and measure the preload applied to the bolt screw hole in housing (B).

Preload at housing (B):
206~245 N (21~25 kgf) (46~55 lbf) Note
This is “breakaway” force, which is required to start the wheel turning.