Kawasaki 90ZV-2 Wheel Loader Service Manual

Machinery Type: 90ZV-2 Wheel Loader
Language English
Format: PDF

Kawasaki 90ZV-2 Wheel Loader Repair Service Manual – 1011 Pages
Kawasaki 90ZV-2 Wheel Loader Operating (Owners) Manual – 230 Pages
Parts Catalog: 684 Pages

Manual Details

This manual contains guidelines on repair and maintenance work for the 90ZV-2 Loader. All explanations, drawings and photographs are current at the time of going to press.

Repair and maintenance work should be carried out systematically and logically after thoroughly reading and understanding this manual to ensure that the shovel loader gives reliable, long-term service.

The manual is structured as follows to make it easy to use

SHOP SERVICE MANUAL CONTENT:

• 01 GENERAL OUTLINE
• 10 FUNCTIONS AND CONSTRUCTION
• 20 INSPECTION AND ADJUSTMENT
• 30 DISASSEMBLY AND ASSEMBLY
• 40 MAINTENANCE STANDARDS
  

The most important maintenance operations are those related to safety. The points that  have special significance from the safety point-of-view are indicated with a A mark in this manual. 

Manual Extract: Measuring loading circuit main relief pressure

1. Unload the bucket.
2. Press the brake pedal.
Set and confirm the transmission shift lever is neutral position.
3. Set and confirm the parking brake switch to the “ON” position.
4. Depress the brake pedal.
5. Lower the boom to the lowest limit.
6. Attach the pressure gauge 30 MPa (300 kgf/cm2) (5,000 psi) to the bucket cylinder bottom side (2).
7. Move the bucket control lever to the roll back position. Hold the lever at that position.
8. Increase the engine speed to the maximum, and measure and record the pressure using the pressure gauge.

Loosen the lock nut and adjust the pressure by the adjusting screw.
Turn clockwise the adjusting screw to raise the set pressure, or turn counterclockwise the adjusting screw to lower the set pressure.