Kobelco KW904, KW904D Hydraulic Excavator Repair Service Manual

TABLE OF CONTENT : Shop manual

• Safety
• Safety and General Information
• Maintenance
• Systems
• Dissassembly and Assembly
• Troubleshooting
• DO4FR-TAA Engine Manual

Preface Instructions

Read and understand all Warning plates and decal on the machine before Operating, Maintaining or Repairing this machine. The manual has been written for the repair specialist. The serviceman or mechanic may be unfamiliar with many of the systems on this machine. This makes it important to use this manual and be caution when performing service work.

Please go carefully through the manual of the excavator before starting any repair work. Use proper lifting procedures when removing any components. Be careful when removing filler caps, breathers and plugs on the machine. Hold a rag over the cap or plug to prevent being sprayed or splashed by liquids under pressure. The danger is even greater if the machine has just been stopped because fluids can be hot.

Use the Shop/Service Manual as a reference book and source of information even if you are familiar with Excavator technology. Using the Repair Manual, the experience construction machine mechanic can carry out any necessary repairs expertly.

Sections of the Manual

This is the shop manual for KOBELCO hydraulic excavator model KW904 and KW904D. Contained is the necessary
technical data concerning the maintenance and repair of this model. The manual is divided into the following four major
sections; GENERAL, SYSTEMS, COMPONENTS and PROCEDURE.

The GENERAL Section deals with general specifications, operation and troubleshooting, etc. Further details regarding
Systems, Components and Procedure may be found in each respective section.

The SYSTEMS Section includes descriptions specific to the mechanism of each system, each system’s relation to
other systems, and procedures for repair, maintenance, removal and installation.

In the COMPONENTS Section is information concerning the construction, function, disassembly and assembly of
this model. Maintenance standards for each component are also covered in detail.

The PROCEDURE Section contains instructions regarding the installation of optional parts and subsequent necessary
modifications.

When checking or repairing the machine we suggest that you refer to this manual carefully. We hope that reference to
this manual will help to maintain a high level of working efficiency and reliability. For further