Kobelco SK75UR-3E, SK130UR-3E Excavator Service Handbook Manual

TABLE OF CONTENT : Service manual

1. DIMENSIONS IN TRANSPORTATION ············································································· 1
2. MACHINE SPECIFICATIONS··························································································· 2
3. COMPONENT SPECIFICATIONS ···················································································· 3
3-1 ENGINE SPECIFICATIONS ······················································································ 3
3-2 HYDRAULIC COMPONENTS ··················································································· 6
3-3 CONTROL CURVE OF PUMP ·················································································· 8
3-4 HYDRAULIC CYLINDER ································································································ 11
4. PERFORMANCE ··········································································································· 13
4-1 PERFORMANCE LIST ···························································································· 13
4-2 NOISE LEVEL ········································································································· 13
5. WEIGHT OF COMPONENTS ························································································· 15
6. SPECIFIED OIL, GREASE AND FILTER ELEMENT······················································ 17
6-1 LUBRICANT LIST ···································································································· 17
6-2 FILTER ELEMENTS LIST························································································ 18
7. CAB, CANOPY INTERFERENCE PREVENTION SYSTEM ·········································· 20
7-1 OUTLINE OF MECHATRO SYSTEM ······································································ 20
7-2 OUTLINE AND SWITCHES ····················································································· 24
7-3 INSTALLATION AND CONSTRUCTION OF ANGLE SENSOR ······························ 29
7-4 PROCEDURE TO RELEASE CAB INTERFERENCE PREVENTION FUNCTION ···· 36
7-5 INDICATOR ADJUSTMENT PROCEDURE ···························································· 37
7-6 INSPECTION OF ELECTRIC PARTS ····································································· 38
8. PRESSURE AND PERFORMANCE STANDARD ·························································· 40
8-1 STANDARD FOR HYDRAULIC OIL PRESSURE MEASUREMENT ······················ 40
8-2 ENGINE SPEED MEASUREMENT ········································································· 46
8-3 TEST PROCEDURES ····························································································· 47
9. PERFORMANCE STANDARD TABLE ··········································································· 55
10. HYDRAULIC CIRCUIT DIAGRAM ·················································································· 60
11. ELECTRIC CIRCUIT DIAGRAM ····················································································· 64
12. MECHATRO CONTROL SYSTEM ················································································· 74
13. DIMENSION OF ATTACHMENT····················································································· 84
14. MAINTENANCE STANDARD ························································································· 93
14-1 CLEARANCE BETWEEN PIN AND BUSHING ····················································· 93
14-2 CLEARANCE IN THRUST DIRECTION ································································ 96
14-3 TYPE AND DIMENSION OF PIN··········································································· 98
14-4 TYPE AND DIMENSION OF BUSHING ······························································ 102
14-5 UNDERCARRIAGE ····························································································· 105
15. WORKING RANGE······································································································· 112
16. LIFTING CAPACITIES ·································································································· 115
17. TOOLS & JIGS ············································································································· 117
18. SOME CONVERSION UNITS ······················································································ 128

Preface Instructions

Read and understand all Warning plates and decal on the machine before Operating, Maintaining or Repairing this machine. The manual has been written for the repair specialist. The serviceman or mechanic may be unfamiliar with many of the systems on this machine. This makes it important to use this manual and be caution when performing service work.

Please go carefully through the manual of the excavator before starting any repair work. Use proper lifting procedures when removing any components. Be careful when removing filler caps, breathers and plugs on the machine. Hold a rag over the cap or plug to prevent being sprayed or splashed by liquids under pressure. The danger is even greater if the machine has just been stopped because fluids can be hot.

Use the Shop/Service Manual of the SK75UR-3E, SK130UR-3E as a reference book and source of information even if you are familiar with Excavator technology. Using the Repair Manual, the experience construction machine mechanic can carry out any necessary repairs expertly.