Liebherr A900 C ZW, A900 C ZW EDC Litronic Excavator Operators Service Repair Manual

Table of Content – Liebherr A900 C ZW, A900 C ZW EDC Litronic Excavator Type 1030, 1031, 1032 Manual

• Book I Chapter 1-8
  • Titel
  • Introduction
  • Index
• Bock II Chapter 9-19
  • Titel
  • Index
• Bock II Chapter 9-19
  • (1)
  • Titel
  • Index
• 1 General
  • 1.02 Modifications of series
  • 1.10 Safety instructions
  • 1.15 Tightening torques for flange connections
  • 1.20 Tightening torques (WN 4037 K)
  • 1.21 Tightening torques
  • 1.22 Assembly instruction for hydraulilc cylinder WN 4121 C
  • 1.24 Assembly instruction for hydraulic cylinder WN 4122 B
  • 1.25 Tightening torques for piston rod bearing screws
  • 1.40 Filling quantities
  • 1.51 Fuels, lubricants and process chemicals
  • 1.55 TE_ML05 lubricant list
  • 1.56 TE_ML07 lubricant list
  • 1.60 Conservation guidelines
• 2 Tools
  • 2.01 Special tools – general
  • 2.02 Special tools for diesel engines
  • 2.03 Special tools for ZW equipment
  • 2.05 Special tools for hydraulic system
  • 2.06 Special tools for electrical equipment
  • 2.07 Special tools for gears
  • 2.08 Special tools for axles (ZF)
  • 2.09 Special tools for axles (Kessler)
  • 2.12 Assembly tools for hydraulic cylinders
  • 2.13 Mounting device for piston rod bearings
  • 2.14 Slotted nut wrench for slewing gear mechanism
  • 2.15 Mounting device for multi-disk brake
• 3 Technical data / Maintenance instructions
  • 3.05 Type overview of A 900 C ZW Litronic
  • 3.12 Technical data
  • 3.21 Inspection and maintenance schedule
  • 3.30 Lubricating charts
  • 3.35 Adjustment of ZW rail guide system
  • 3.42 Adjustment protocol V4.7.2
  • 3.43 Adjustment protocol V4.8.2
  • 3.47 Checking and adjusting tasks
  • 3.50 Maintenance schedule (scheduled inspection)
  • 3.60 Warning and information signs on A 900 C ZW
• 4 Drive motor
  • 4.05 Bleeding the fuel system
  • 4.12 Technical data of diesel engines
  • 4.25 Installation and check list
  • 4.27 Liebherr diesel particle filter accessory kit
  • 4.40 Datalogger version 2.3.00
  • 4.41 Datalogger software version 2.3.09
• 5 Coupling / Pump distributor gear
  • 5.10 Coupling
  • 5.20 Pump distributor gear
• 6 Hydraulic system
  • 6.01 LSC system
  • 6.31 Layout of hydraulic system
  • 6.42 Hydraulic system A 900 C ZW, EDC 31354-
  • 6.43 Hydraulic system A 900 C ZW EDC 50658
  • 6.44 Hydraulic system A 900 C ZW EDC 53810
  • 6.60 Function of ZW rail guide system
• 7 Hydraulic components
  • 7.01 Hydraulic pumps – dismantling, installation and initial operation
  • 7.05 Variable-displacement pump DPVP 108
  • 7.10 Variable-displacement pump A10V0
  • 7.20 FMF hydraulic fixed displacement motor
  • 7.27 DMVA regulating motor (travel drive)
  • 7.30 Hydraulic cylinder
  • 7.31 Extension and retraction times of hydraulic cylinders
  • 7.32 Hydraulic double plunger cylinder
  • 7.41 Control oil and regulating unit
  • 7.49 Pilot control unit 4x
  • 7.51 Control block LSC
  • 7.68 Leak oil check at control valve blocks
  • 7.70 Rotary connection 6 x
  • 7.75 Rotary connection 7x
  • 7.80 Axle control block of the rail guide
  • 7.95 Accumulator
  • 7.85 Changeover travel / support
• 8 Electrical system
  • 8.01 Overview of electrical symbols
  • 8.02 Notes regarding the electrical system
  • 8.12 Arrangement of components
  • 8.32 Electrical system (basic machine)
  • 8.34 Electical system with installation kits and wiring harnesses
  • 8.44 Operating symbols on the operator's platform
  • 8.50 Data logger
  • 8.60 Electronically controlled working and travelling pedal
  • 8.62 Calibration of the electric foot pedals
  • 8.70 ZW monitoring display (TDS01)
  • 8.72 Monitoring display from V.4.7.2
  • 8.79 Control panel
  • 8.80 Error code list
  • 8.81 Emergency actuation (emergency operation)
  • 8.82 Slip ring rotary connection
  • 8.90 Resistance measurement
  • 8.99 Self-holding mechanism for quick-change adapter locking
• 9 Slewing gear mechanism
  • 9.10 Slewing gear mechanism
  • 9.21 Slewing gear brake
  • 9.25 Positioning slewing brake
• 10 Slewing ring
  • 10.10 Slewing ring
• 11 Transmission
  • 11.12 2 HL 290 transmission
  • 11.35 HBGV block for transmission 2 HL 290
• 12 Axles / Rail guide system
  • 12.35 Tyres
  • 12.40 ZW rail guide
  • 12.70 Conversion of rail gear for narrow gauge
  • 12.90 Measuring of the wheel flange of the rail chassis
  • 12.91 Measuring of tyre track width
  • 12.95 Wear limits
• 13 Steering
  • 13.10 Hydraulic steering system
  • 13.25 Steering valve
  • 13.33 Steering cylinder
• 14 Oscillating axle support
  • 14.10 Oscillating axle support with automatic control
  • 14.20 Support cylinder
• 15 Brake system / Air pressure system
  • 15.05 Operating pressures of the brake system
  • 15.10 Hydraulic brake system
  • 15.20 Compact brake block
  • 15.51 Compressed air – wagon brake system
• 16 Special equipment / Accessory kits
  • 16.01 Pipe fracture safety valve for hoist cylinder
  • 16.02 Pipe fracture safety valve for stick cylinder
  • 16.03 Pipe fracture safety valve for boom cylinders
  • 16.10 Optional equipment control
  • 16.11 Terminal assignment of attachments
  • 16.12 Changeover bucket – closing cylinder
  • 16.13 LIEBHERR hydro magnet
  • 16.14 Camera monitoring system
  • 16.15 Hydraulic quick-change adapter
  • 16.18 LIKUFIX hydraulic coupling system
  • 16.19 Hydraulic-electric LIKUFIX coupling system
  • 16.21 Pressure and flow reduction
  • 16.22 Hydraulic hammer
  • 16.24 Swivel rotator TR-20/TR-25
  • 16.40 Accessory kit AS1
  • 16.50 Stroke and boom limitation
  • 16.52 Adjustment of the stroke and boom limitation parameters
  • 16.54 Inclination sensor
  • 16.55 Changeover position pressure control
  • 16.56 Switching between position and pressure control
  • 16.57 Emergency hydraulics
  • 16.60 Refuelling pump
  • 16.62 Individual control
  • 16.65 Bypass filter
  • 16.69 LIEBHERR bypass filter
  • 16.75 3rd axle for road travel
• 17 Operator's cab / Heating and air-conditioning
  • 17.30 Auxiliary heater
  • 17.40 Inspection and repair instructions for heating and air-conditioning system
  • 17.50 Heating and air-conditioning system
• 18 Rail roader installations / Attachments
  • 18.50 Repair instructions for lubrication hoses
  • 18.51 Central lubrication system
  • 170.015 Semi-automatic central lubrication system
  • 18.54 Fully automatic central lubricating system
  • 18.56 Central lubrication pump
  • 18.58 SX-E progressive distributor
  • 18.59 MX-F progressive distributor
• 19 Tank arrangement