Liebherr LH80 M Hydraulic Excavator Operators Service Repair Manual

Table of Content – Liebherr LH80 M Hydraulic Excavator Type 1205 Manual

• Book I Chapter 010 – 200
  • 000.002 Preface
• 010 Introduction
  • 010.005 Standards and regulations
  • 010.010 New features and changes
  • 010.020 Safety instructions
  • 010.032 Tightening torques for fittings
  • 010.043 Installation instructions: Mounting clamping nuts
  • 010.050 Special tools, general
  • 010.051 Special tools for hydraulic system
  • 010.052 Special tools for electrical equipment
  • 010.054 Special tools for slewing gearbox
  • 010.059 Special tools for axles (Kessler)
  • 010.060 Special tools, ERC cylinder
  • 010.070 Preservation guidelines
  • 010.071 Conservation of hydraulic cylinders
• 020 Technical data
  • 020.010 Technical data LH 80 M
• 030 Maintenance
  • 030.200 Maintenance LH80 M
  • 030.400 Adjustment procedures from software 009
  • 030.401 Adjustment procedures from software 023
  • 030.410 Adjustment procedures from software 009
  • 030.411 Adjustment procedures from software 023
• 040 Drive group
  • 040.010 Technical data, diesel engine
  • 040.020 Liebherr – diesel engine D936 A7 230kW – 270kW
  • 040.022 Air filter system
  • 040.035 Fuel system
  • 040.060 Coupling
  • 040.065 Liebherr diesel particulate filter
  • 040.070 Pump distributor gear
• 050 Cooling system
  • 050.010 Cooling system
  • 050.020 Fan control
  • 050.032 Reversible fan control
• 060 Working hydraulics
  • 060.001 Overview of hydraulic symbols
  • 060.002 Colour code of hydraulic schematics
  • 060.003 Reducing pressure in the hydraulic system
  • 060.010 Design of hydraulic system
  • 060.020 Component list – hydraulic schematic
• 070 Travel hydraulics
  • 070.025 FMV travel motor
  • 070.065 A6V travel motor
• 080 Hydraulic components
  • 080.015 Hydraulic tank
  • 080.019 Putting into service hydraulic pumps
  • 080.020 DPVP 165 double variable-displacement pump for ERC machines
  • 080.025 A4 VG variable-displacement pump
  • 080.030 A10V0 fan pump
  • 080.040 Control oil unit
  • 080.042 Servo control unit 4x (working functions)
  • 080.044 Servo control unit 2x
  • 080.050 M8 control block
  • 080.060 FMF slewing gear motor
  • 080.075 Rotary connection 9x
  • 080.076 Rotary connection 5x
  • 080.077 Rotary connection 1x
  • 080.078 Rotary connection 6x
  • 080.080 Hydraulic differential cylinder
  • 080.085 Energy recuperation cylinder (ERC)
  • 080.086 ERC expansion tank
  • 080.087 ERC piston rod protection
  • 080.090 Accumulator
  • 080.100 Line break safety valve
• 090 Steering system
  • 090.010 Hydraulic steering system
  • 090.020 Joystick steering
• 100 Brake system
  • 100.010 Hydraulic brake system
  • 100.020 Compact brake block
• 110 Electrical system
  • 110.001 Overview of electrical symbols
  • 110.010 Operator's platform (wheeled machine)
  • 110.022 Operator's platform (crawler)
  • 110.023 Electrical system: uppercarriage
  • 110.030 Electrical system: undercarriage
  • 110.050 Circuit diagram: operator's platform
  • 110.070 Circuit diagram: basic machine
  • 110.075 Circuit diagram: diesel engine D936
  • 110.085 Slip ring rotary connection
  • 110.090 Malfunctions
  • 110.095 Info menu – electrical inputs and outputs
• 120 Transmission / travel gearbox
  • 120.010 W1650-2M transmission
  • 120.021 Travel gearbox – series P(r)
  • 120.022 Undercarriage pilot control valve
• 130 Axles / Drive
  • 130.005 Oscillating axle support
  • 130.020 Oscillating axle LT 102
  • 130.022 Rigid axle D 102
  • 130.030 Differential D 108 for axles LT 102 / D102
  • 130.040 Intermediate axle gear D 51
  • 130.046 Use of special tool (Kessler axles)
  • 130.050 Travel gear / travel gear
  • 130.052 Wear on running gear parts
  • 130.053 Wear limits
  • 130.054 Chain
  • 130.055 Tensioning unit
  • 130.056 Idler-wheel
  • 130.057 Track roller
  • 130.059 Carrier roller
  • 130.060 Slip ring seal
• 140 Steel components – basic machine
  • 140.010 Repair welding guideline
• 150 Working equipment
  • 150.020 Height limiting
  • 150.036 Outrigger support
  • 150.037 Outrigger monitoring system
  • 150.040 Hydraulic quick coupler
• 160 Operator's cab / heating / air-conditioning unit
  • 160.001 Installation instruction for air-conditioning hose fittings
  • 160.002 Mounting of operator's cab elevation
  • 160.010 Height adjustable cab LHC 340/LHC 360
  • 160.015 Height adjustable operator's cab
  • 160.020 Hydraulically adjustable operator's cab, double joint cab (optional equipment)
  • 160.030 Auxiliary heater
  • 160.040 Air conditioning
  • 160.045 Air-conditioning system service
• 170 Lubrication system
  • 170.001 Repair instructions for lubrication hoses
  • 170.010 Central lubrication system
  • 170.030 SX-E progressive distributor
  • 170.035 MX-F progressive distributor
• 180 Slewing gear mechanism / Slewing ring
  • 180.010 Slewing gearbox
  • 180.030 Slewing brake
  • 180.032 Positioning slewing brake
  • 180.050 Slewing ring
• 190 Equipment / Options
  • 190.001 LiDAT remote diagnosis system
  • 190.003 Hydraulic-electric coupling system
  • 190.004 Check template for Likufix
  • 190.006 Switchable overload warning system
  • 190.010 Tool control
  • 190.011 Grapple rotation
  • 190.014 Tool Management
  • 190.015 Reversible fan
  • 190.030 Lifting boom when closing grapple
  • 190.035 Generator drive accessory kit
  • 190.040 High-pressure circuit 1 / AHS-11
  • 190.045 High-pressure circuit 1 (AHS-11)
  • 190.050 Changeover, high pressure circuit 1
  • 190.055 Bypass filter
  • 190.060 Hoist cylinder summation
  • 190.065 Flow limitation
  • 190.070 Control unit for pre-heating
  • 190.072 Hydraulic oil pre-heating
  • 190.074 Fuel preheating
  • 190.076 Coolant pre-heating
  • 190.078 Engine oil pre-heating
  • 190.079 Hoist cylinder summation with flow limitation
  • 190.081 Hoist cylinder summation
  • 190.085 Pressure-free stick retraction
  • 190.090 Stick extension shut-down
  • 190.095 Stick retraction shut-down
  • 190.110 Hoist cylinder shut-off
• 200 Diagnosis
  • 200.005 Sculi variables editor
  • 200.006 Sculi access to the variables
  • 200.010 Checking and adjusting software wizard
  • 200.020 Software update
  • 200.030 Master module reset
  • 200.035 CAN module addressing
  • 200.038 CAN data transmission