Liebherr R960 Hydraulic Excavator Operators Service Repair Manual

Table of Content – Liebherr R960 Hydraulic Excavator Type 1480, 1729 Manual

• Service manual
• Preface
• Contents
• 010 Introduction
  • 010.010 Additions and updates in the service manual
  • 010.020 Safety warnings
  • 010.025 Standards and regulations
  • 010.050 Special tool
  • 010.060 Conservation guidelines
  • 010.080 Material weights
• 020 Technical data
  • 020.005 Technical data
• 030 Maintenance
  • 030.005 Maintenance
  • 030.057 Confirmation of maintenance
  • 030.060 Adjustment checklist and procedure (from software version 117)
  • 030.065 Adjustment check list and procedure (from software version 020)
  • 030.070 Adjustment procedure and report (From software – version 019)
  • 030.080 Adjustment procedure and report (from software version 061)
• 040 Drive group
  • 040.010 Diesel engine
  • 040.020 Diesel particle filter
  • 040.025 SCR system
  • 040.026 Checklist modification of SCR system
  • 040.040 DPVP pump distributor gear
  • 040.045 LPV pump distributor gear
• 050 Cooling system
  • 050.010 Cooling system
• 060 Working hydraulics
  • 060.001 List of hydraulic diagrams
  • 060.005 Overview of hydraulic symbols
  • 060.007 Colour code for lines in hydraulic schematics
  • 060.020 Depressurising a hydraulic system
  • 060.028 Description of the hydraulic system
  • 060.030 Components list
  • 060.032 Hydraulic schematic – backhoe attachment
  • 060.035 Hydraulic schematic – shovel attachment
  • 060.038 Description of the hydraulic system
  • 060.040 Components list
  • 060.042 Hydraulic schematic – demolition attachment
  • 060.058 Description of the hydraulic system
  • 060.060 Components list
  • 060.065 Hydraulic schematic – backhoe attachment
  • 060.072 Hydraulic schematic – shovel attachment
  • 060.077 Hydraulic schematic – backhoe attachment
  • 060.082 Hydraulic schematic – shovel attachment
  • 060.100 Description of the hydraulic system
  • 060.102 Component list
  • 060.104 Hydraulic schematic – backhoe attachment
  • 060.114 Hydraulic schematic – shovel attachment
• 080 Hydraulic components
  • 080.010 List of the hydraulic components
  • 080.015 Rotary group for axial piston pumps and motors
  • 080.035 Double variable-displacement pump DPVP
  • 080.040 LPV variable-displacement pump
  • 080.052 LR-SD-DA regulator
  • 080.100 Variable-displacement pump A4 VG
  • 080.150 Variable-displacement pump MVP
  • 080.160 Servo control pump
  • 080.170 Pump for distribution gear oil cooling
  • 080.175 Gear pumps AZP
  • 080.185 Gear pumps PHP
  • 080.203 Servo control unit
  • 080.209 Pressure accumulator
  • 080.220 Pilot control unit / joystick
  • 080.230 Pilot control unit / travel pedal
  • 080.240 Pilot control unit / lateral double pedal
  • 080.303 Axial piston hydraulic motor MT45
  • 080.305 FMF hydraulic motor – line A
  • 080.310 CMVE travel motor
  • 080.315 FMV travel motor
  • 080.320 Travel brake valve (motor type FMV)
  • 080.400 1-way rotary connection
  • 080.402 5-way rotary connection (low pressure)
  • 080.405 5-way rotary connection (high pressure)
  • 080.500 Pressure relief valves
• 110 Electrical system
  • 110.001 List of electrical diagrams
  • 110.005 Overview of electrical symbols
  • 110.010 Operator’s cab – arrangement of electrical components
  • 110.032 Operator’s cab – electrical diagrams
  • 110.070 Operator’s cab – arrangement of electrical components
  • 110.072 Operator’s cab – electrical diagrams
  • 110.080 Operator’s cab – arrangement of electrical components
  • 110.081 Operator’s cab – electrical diagrams
  • 110.200 Uppercarriage – arrangement of electrical components
  • 110.210 Uppercarriage – electrical diagrams
  • 110.300 Uppercarriage – arrangement of electrical components
  • 110.320 Uppercarriage – electrical diagrams
  • 110.400 Uppercarriage – arrangement of electrical components
  • 110.420 Uppercarriage – electrical diagrams
  • 110.520 Attachment – electrical diagrams
  • 110.550 Uppercarriage – main cable set
  • 110.745 Diesel engine D936 – electrical diagrams
  • 110.750 Diesel engine D946 – electrical diagrams
  • 110.780 Diesel engine D9508 – electrical diagrams
• 120 Travel gearbox
  • 120.005 List of travel gearbox
  • 120.015 Travel gearbox – line P(r)
  • 120.020 Travel brakes
  • 120.200 Adjusting the secondary pressure-relief valves for travel gear movements (motor type CMVE)
  • 120.210 Adjusting the secondary pressure-relief valves for travel gear movements (motor type FMV)
• 130 Travel gear
  • 130.100 Arrangement of track components
  • 130.210 List of the track components
  • 130.410 Wear limits for the track components
  • 130.500 Track complete
  • 130.530 Repair of a track
  • 130.600 Tension unit complete
  • 130.630 Idler-wheel
  • 130.650 Grease tensioner
  • 130.750 Preassembled spring tensioner
  • 130.770 Two-loose-spring tensioner
  • 130.800 Track roller
  • 130.860 Carrier roller supported on both sides
  • 130.900 Face seals
• 140 Steel parts of the basic machine
  • 140.010 Repair welding guideline
• 150 Working attachment
  • 150.010 Hydraulic cylinders
  • 150.095 Stick cylinder protection (damping)
  • 150.100 Regeneration and dine break safety valve for hoist cylinder
  • 150.112 Line break safety valve for adjustable boom cylinder
  • 150.115 Regeneration and line break safety valve for stick cylinder
  • 150.150 Calibrating control of line break safety valves (LBS valves)
  • 150.300 Calibration of the LDC angle transmitters
  • 150.350 Preparation for third party hydraulic quick coupler
  • 150.400 Removing and installing the stick to the boom
  • 150.420 Boom cylinder accumulator
• 160 Cab, heating and air conditioning
  • 160.055 Air conditioning unit: design and function
  • 160.060 Air conditioning unit: malfunctions
  • 160.065 Air conditioning unit: maintenance
  • 160.070 Air conditioning unit: repair
  • 160.100 Hydraulically adjustable cab
  • 160.105 Auxiliary heater
• 170 Lubrication system
  • 170.010 Central lubrication system
  • 170.020 Troubleshooting
  • 170.030 Lubricating pump
  • 170.040 Progressive distributor SXE-2
  • 170.050 Progressive distributor MX-F
  • 170.060 Installing and repairing lubrication hoses
• 180 Slewing gearbox and slewing ring
  • 180.010 Slewing gear mechanism SAT
  • 180.050 Slewing ring
• 190 Equipment and options
  • 190.010 High pressure circuit 1
  • 190.030 High pressure circuit 2
  • 190.050 Bottom dump shovel control
  • 190.052 High pressure circuit for machine with bottom dump shovel attachment
  • 190.055 Small flow circuit
  • 190.065 Medium pressure circuit (AS2)
  • 190.079 Hydraulically adjustable cab
  • 190.100 Stick and hoist cylinder shut-down
  • 190.112 Hoist cylinder protection
  • 190.115 Stick cylinder protection (damping)
  • 190.118 Floating position of hoist cylinders
  • 190.120 Hydraulic quick change system
  • 190.122 Preparation for third party hydraulic quick coupler
  • 190.127 Tool Management
  • 190.140 Undercarriage with hydraulically variable gauge
  • 190.145 Hydraulically removable counterweight
  • 190.150 Generator
  • 190.155 Watering device
  • 190.160 Bypass filter
  • 190.165 Hydraulic hammer return filter
  • 190.170 Changing over the control
  • 190.172 Bypass to open the shear
  • 190.175 Slewing gear brake (pedal)
  • 190.178 Flow distributor
  • 190.185 Height-adjustable boom
  • 190.190 LiDAT remote diagnosis system (LiTU 2 – Master 4)
  • 190.191 LiDAT remote diagnosis system (LiTU 3 – Master 5)
  • 190.195 Radio
  • 190.310 Electric refuelling pump
  • 190.320 Pre-heating
  • 190.325 Activating the airflow reversal for cleaning the cooler
  • 190.340 Auxiliary heater
  • 190.400 Travel alarm
  • 190.410 Screen wiper
  • 190.415 Overload warning system
  • 190.430 Immobiliser
  • 190.440 Video surveillance
  • 190.450 Skyview 360°
  • 190.460 Pressure cut-off (DA)
• 200 Diagnosis
  • 200.005 Updating the machine software (Master 4)
  • 200.050 Recording error messages of master module
  • 200.070 Incompatibility of functions
  • 200.072 Incompatibilities of the options
  • 200.200 CAN data transmission
  • 200.260 CAN input and output modules
  • 200.270 Addressing of CAN modules
  • 200.400 Addressing of side area camera
  • 200.405 Troubleshooting for camera
  • 200.410 Display
  • 200.420 Standalone display
  • 200.425 Demolition display
  • 200.505 Connection to Sculi
  • 200.530 Sculi – access to the variables
  • 200.600 Sculi – Wizard utility
  • 200.610 Sculi – Wizard utility, additional menus for demolition machines