Liebherr A316 Hydraulic Excavator Service Repair Manual

Table of Content – Service Repair Manual (A 316)

• Book I group 1- 7 (Page -1)
  • Index (Page 1)
  • Foreword (Page 3)
  • Page index 1-7 (Page 5)
• Book II Group 8 (Page 17)
  • Index (Page 17)
  • Page Index 8 (Page 19)
• Book III group 9-19 (Page 27)
  • Index (Page 27)
  • Page Index 9-19 (Page 29)
• 1. General Information (Page 43)
  • 1.10 Safety Guidelines (Page 45)
  • 1.20 Charts / Norms (Page 55)
  • 1.50 Service Fluids (Page 69)
  • 1.55 Oil Specification Chart “LS-Oil” (Page 79)
• Tools (Page 85)
  • 2.01 Listing of special tools for excavators (general) (Page 87)
  • 2.03 Listing of special tools for Deutz Engine (Page 99)
  • 2.05 Listing of special tools for hydraulic system (Page 119)
  • 2.06 Listing of special tools for electrical connectors (Page 135)
  • 2.07 Listing of special tools for gears (Page 145)
  • 2.08 Listing of special tools for axles (Page 151)
  • 2.10 Listing of special tools for Piston Wrech (Page 161)
  • 2.11 Listing of special tools for Special assy spanner (Page 163)
  • 2.12 Listing of special tools for Removal device (Page 165)
  • 2.13 Listing of special tools for Ring nut spanner (Page 171)
  • 2.14 Listing of special tools for Spool travel measuring tool (Page 173)
  • 2.15 Listing of special tools for Testing device (Page 175)
  • 2.16 Listing of special tools for Push out and centering pin (Page 177)
  • 2.17 Listing of special tools for Intermiate plate (Page 179)
• 3. Technical Data / Maintenance Guidelines (Page 181)
  • 3.17 Technical Data A 316 from 101 (Page 201)
  • 3.28 Maintenance Guidelines A 316 from 101 (Page 221)
• 4. Engine (Page 223)
  • 4.14 Engine BF 4 M 1013 E A 316 from 101 (Page 241)
• 5. Clutch / Splitterbox (Page 245)
  • 5.10 Elastic Coupling A 312 from 861 / R 312 from 257 / A 316 from 101 (Page 251)
• 6. Hydraulic system (Page 255)
  • 6.13 Hydraulic System Pressure Settings and Flow A 316 from 101 (Page 273)
  • 6.19 Adjustment Procedure A 316 from 101 (Page 295)
  • 6.80 Hydraulic System A 316 from 101 (Page 347)
  • 6.81 Hydraulic System A 316 from 206 (Page 351)
• 7. Hydraulic Components (Page 355)
  • 7.15 Variable Displacement Pumps A 11 V “LRDC” A 312 from 861 / R 312 from 257 / A 316 from 101 (Page 401)
  • 7.19 Pump Flow Diaqgramm A 316 from 101 (Page 427)
  • 7.23 Hydraulic Fixed Displacement Motor A 2 FE Slewing Gear A 316 from 101 (Page 433)
  • 7.26.11 Hydraulic Variable Displacement Motor A 6 VM HA A 308 from 271 / A 310 B from 1001 / A 312 from 878 / A 316 from 101 (Page 449)
  • 7.28 Hydraulic Variable Displacement Motor LMV 100 A 316 from 202 (Page 471)
  • 7.30 Hydraulic Cylinder A/R 308 – A 316 from 101 (Page 493)
  • 7.39 Hydraulic Cylinder Chart A 316 from 101 (Page 513)
  • 7.43 Hydraulic Servo Control A/R 308 from 101 / A/R 310 B from 1001 / A/R 312 from 101 / A 316 from 101 (Page 519)
  • 7.46 Control Oil Unit AQ/R 308 – A 316 from 101 (Page 523)
  • 7.50 Servo Control with Joystick Lever A/R 308 – A 316 from 101 (Page 527)
  • 7.54 Servo Control with Foot Pedal 2-way (for attachment installation) A/R 308 – A 316 from 101 (Page 541)
  • 7.55 Servo Control with Foot Pedal 1-way (for travel gear) A 308 – A 316 from 101 (Page 545)
  • 7.66 Control Valve Block 8-way NG 16 Rexroth A 308 – A 316 from 101 (Page 569)
  • 7.72 Rotary connection 6-way Tries A 308 – A 316 from 101 (Page 605)
  • 7.74 Rotary connection 5- an d 7 way Liebherr A/R 308 – A 316 from 101 (Page 613)
  • 7.81 Pilot controlled PR Valve with Pressure Cut in Stage A 316 from 101 (Page 625)
  • 7.83 Secondary-PR Valve with Suction Function A/R 308 from 101 / A/R 310 B from 1001 / A/R 312 from 101 / A 316 from 101 (Page 629)
  • 7.85 Suction Valve A/R 308 from 101 / A/R 310 B from 1001 / A/R 312 from 101 / A 316 from 101 (Page 633)
  • 7.88 Restrictor Check Valve A/R 308 – A 316 from 101 (Page 637)
  • 7.91 Check Valve with hydraul. Release A 308 – A 316 from 101 (Page 641)
  • 7.92 Dual Check Valve with hydraul. Release A 308 – A 316 from 101 (Page 643)
  • 7.94 Travel Brake Valve A 308 – A 316 from 101 (Page 645)
  • 7.96 Load Holding Valve A/R 308 – A 316 from 101 (Page 649)
• 8. Electrical System (Page 663)
  • 8.14 Components of the Electric system A 316 / f rom 101 (Page 729)
  • 8.15 Components of the Electric system A 316 / from 331 (Page 737)
  • 8.57 Electric System Basic Machine A316 / from 101 (Page 927)
  • 8.58 Electric System Basic Machine A 316 / from 206 (Page 937)
  • 8.59 Electric System Basic Machine A 316 / from 331 (Page 947)
  • 8.60 Electric System Installations Kits A 308 – A 316 / frim 101 (Page 959)
  • 8.70 Slip Ring Rotary Connection A 308 – A 316 / from 101 (Page 1129)
• 9. Sing Gear / Swing Brake (Page 1133)
  • 9.14 Swing Gear – Trasmital A 316 from 101 (Page 1155)
  • 9.18 Swing Brake A/R 308 / A 316 from 101 / A/R 310 B from 1001 (Page 1165)
• 10. Swing Ring (Page 1173)
  • 10.10 Swing Ring A/R 308 / A/R 310 / A/R 312 / A 316 from 101 / A/R 310 B from 1001 (Page 1175)
• 11. Travel Gear / Transmission (Page 1183)
  • 11.38 Transmission NAF VGL 350 2-gear A 316 from 101 (Page 1315)
  • 11.40 Transmission ZF 2 HL 70 2-gear A 316 from 206 (Page 1341)
• 12. Track Components / Axles (Page 1361)
  • 12.65 Steering Axle with Disk Brake A 312 from 101 / A 316 from 206 (Page 1417)
  • 12.67 Steering Axle with Disk Brake A 316 from 101 (Page 1429)
  • 12.76 Fixed Axle with Drum Brake A 312 from 290 / A 316 from 206 (Page 1469)
  • 12.77 Fixed Axle with Disk Brake A 316 from 101 (Page 1481)
  • 12.85 Differantial A 312 from 101 / A 316 from 206 (Page 1519)
  • 12.87 Differantial A 316 from 101 (Page 1541)
  • 12.90 Tire Chart A 308 – A 316 from 101 (Page 1551)
• 13. Steering (Page 1553)
  • 13.10 Hydrostatic Steering System A 308/A 310/A 312/A 316 from 101 / A 310 B from 1001 (Page 1555)
  • 13.20 Servostat System A 308/A 310/A 312/A 316 from 101 / A 310 B from 1001 (Page 1561)
  • 13.34 Steering Cylinder A 316 from 101 (Page 1589)
• 14. Oscillating Axle Stabilizer (Page 1661)
  • 14.12 Oscillating Axle Stabilizer A 308/A 312/A 316 from 101 / A 310 from 695 / A 310 B from 1001 (Page 1669)
  • 14.22 Stabilzer Cylinder A 308/A 312/A 316 from 101 / A 310 from 200 (approx.) / A 310 B from 1001 (Page 1681)
• 15. Brake System (Page 1687)
  • 15.06 General Data and Operating Pressures A 308/A 312/A 316 from 101 / A 310 B from 1001 (Page 1691)
  • 15.10 Hydraulic Brake System / Operating Brake A 308/A 310/A 312/A 316 from 101 / A 310 B from 1001 (Page 1693)
  • 15.30 Compact Brake Block A 308/A 310/A 312/A 316 from 101 / A 310 B from 1001 (Page 1709)
• 16. Special Attachments / Additional Hydraulic Installation (Page 1715)
  • 16.03 Overload Warning Device A/R 308 / A 316 from 101 / A/R 310 B from 1001 (Page 1717)
  • 16.22 Attachment Installation Kit AS1 A/R 312 / A 316 from 101 (Page 1789)
  • 16.35 Attachment Installation Kit AHS 11 A/R 308 / A/R 312 / A/R 316 from 101 A/R 310 B from 1001 (Page 1839)
  • 16.45 Attachment Installation Kit AHS 12 A/R 308 / A/R 312 / A/R 316 from 101 / A/R 310 B fom 1001 (Page 1877)
  • 16.59 Attachment Installation Kit Variable Displavement Travel Motor A/R 308 / A/R 312 / A/R 316 from 101 / A/R 310 B fom 1001 (Page 1911)
  • 16.78 Hydraulic Height Adjustable Cab A 316 from 101 (Page 1917)
  • 16.80 Quick Change Adapter A/R 308 / A/R 310 A/R 312 / A/R 316 from 101 / A/R 310 B fom 1001 (Page 1929)
  • 16.90 Hydraulic Hammer A/R 308 / A/R 312 / A/R 316 from 101 / A/R 310 B fom 1001 (Page 1957)
• 17. Cab / Heater / Air Conditioning System (Page 1969)
  • 17.50 Heater – Air Conditioning System Made by Qölfle Q/R 312 / A 316 from 101 (Page 1971)
• 18. Under- / Uppercarriage / Attachments (Page 1987)
  • 18.10 Maintenance free Bearings A/R 308 – 316 from 101 (Page 1989)
  • 18.15 Expander Pin A(R 308 – 316 from 101 (Page 1991)
  • 18.35 Shut off Installation for Grapple Operation (Page 1997)