Takeuchi TB014 and TB016 Compact Excavator Service Manual

Type: Excavator TB014 and TB016
Format: PDF
Language of the Manual: English
Excavator Serial Number :
Takeuchi TB014
11400003 – Up
11410001 – Up
Takeuchi TB016
11600003 – Up
11610001 – Up

Takeuchi TB014 and TB016 Service Manual – 577 Pages
Takeuchi TB014 and TB016 Operating Manual – 214 Pages
Parts Manual for TB014 and TB016 – 437 Pages

The manual describes operation, service, repair and maintenance of the excavator, as well as safety instructions that should be follow.

The Takeuchi TB014 and TB016 manual is intended for persons who engage in maintenance operations, and explains procedures for disassembly and reassembly of the machine, check and maintenance procedures, maintenance reference values, troubleshooting and outline specifications, etc. Please use this Takeuchi manual for excavator TB014 and TB016 as a reference in service activities to improve maintenance techniques.
Please note that the contents and diagrams included in this manual may not match your machine exactly.

Items or diagram which manual contains are subject to change without notice due to design modifications, etc. Always store the Takeuchi excavator manual near at hand preferably on the machine itself. When transferring ownership of this machine, be sure to provide the owner manual to the next owner.

Table of Content of TB014 and TB016 Instructions Manual:

I . GENERAL
II . SPECIFICATIONS
III. MACHINE CONFIGURATION
IV. HYDRAULIC UNITS
V . TROUBLESHOOTING
VI. ENGINE

Before operating, perform the prescribe inspections and make repairs immediately should any irregularities be found. If a failure that causes loss of control such as steering, service brakes or engine occurs, stop the machine motion as quickly as possible, follow the shutdown procedure, and keep machine securely park until the problem is fixed.

Extract from the Service Manual:

Inspection after Disassembly

Clean each part thoroughly with cleaning oil, then carry out the following checks. When a cylinder has been disassembled, replace all the seals with new ones.

Piston Rod
• Replace the rod if there are cracks.
• If the threads are damaged, repair them or replace it.
• If the plating layer of the plated portion is broken, rusted or scratched, replace it.
• If the rod is bent more than the limit of 1 mm in 1 m, replace it. (Measure by the method shown in the figure at right.
If the bending of the rod is within the above limit, yet is bent a lot in a small distance so that it wont move smoothly, replace the rod if it makes a squeaking sound in the operation test after reassembly or if it catches during movement.
• If the inner diameter of the clevis bushing is worn, replace the bushing.

Tube
• If there are cracks in the welded portion, replace it.
• Replace the tube if the inside surface is scratched or if it leaks hydraulic oil.
• If the inner diameter of the clevis bushing is worn, replace the bushing.

Rod Cover
• If the bushing inner diameter is worn and the clearance with the piston rod is greater than 0.25 mm, replace the bushing.
• If the inside surface of the bushing is scratched, and the scratches are deeper than the depth