Takeuchi TL220 Compact Loader Service Manual

Type: Loader TL220
Format: PDF
Language of the Service and Operating Manual: English & French

Takeuchi TL220 Service Manual – 263 Pages
Takeuchi TL220 Operators Manual – 212 Pages
Parts Manual – 286 Pages
Engine Manual for TL220 4TNV84T-ZKTBL -46 Pages

For All applicable S/N

The manual describes operation, service, repair and maintenance of the Loader, as well as safety instructions that should be follow.

The Takeuchi TL220 manual is intended for persons who engage in maintenance operations, and explains procedures for disassembly and reassembly of the machine, check and maintenance procedures, maintenance reference values, troubleshooting and outline specifications, etc. Please use this Takeuchi manual for Loader TL220 as a reference in service activities to improve maintenance techniques.
Please note that the contents and diagrams included in this manual may not match your machine exactly.

Items or diagram which manual contains are subject to change without notice due to design modifications, etc. Always store the Takeuchi Loader manual near at hand preferably on the machine itself. When transferring ownership of this machine, be sure to provide the owner manual to the next owner.

Table of Content of TL220 Instructions Manual:

I . GENERAL
II . SPECIFICATIONS
III. MACHINE CONFIGURATION
IV. HYDRAULIC UNITS
V . TROUBLESHOOTING
VI. ENGINE

Before operating, perform the prescribe inspections and make repairs immediately should any irregularities be found. If a failure that causes loss of control such as steering, service brakes or engine occurs, stop the machine motion as quickly as possible, follow the shutdown procedure, and keep machine securely park until the problem is fixed.

Extract from the Service Manual:

Removing the fuel tank
1. Remove the floor frame.
•Removing the floor frame 2. Remove the lever stands.
•Removing the lever stand 3. Remove the hydraulic pump.
•Removing the hydraulic pump 4. Loosen the drain plug (1) and drain the fuel.
• Fuel tank capacity: 57 L
5. Disconnect the electrical wiring from the fuel sender (2).
6. Disconnect the fuel hoses (3) and the hose (4).
7. Take out the bolts and remove the bands (5).
8. Loosen the bolts and nuts, and then remove the band (6).
9. Remove the fuel tank (7).
Installing the fuel tank
For installation of the fuel tank, follow the same procedure as for removal in the reverse order