Takeuchi TL230 Compact Loader Service Manual

Type: Loader TL230
Format: PDF
Language of the Manual: English

Language of the Service and Operating Manual: English & French

Takeuchi TL230 Service Manual – 491 Pages
Takeuchi TL230 Operators Manual – 361 Pages
Parts Manual – 208 Pages
Engine Manual for TL220 4TNV84T-ZNTBL -44 Pages

For All applicable S/N

The manual describes operation, service, repair and maintenance of the Loader, as well as safety instructions that should be follow.

The Takeuchi TL230 manual is intended for persons who engage in maintenance operations, and explains procedures for disassembly and reassembly of the machine, check and maintenance procedures, maintenance reference values, troubleshooting and outline specifications, etc. Please use this Takeuchi manual for Loader TL230 as a reference in service activities to improve maintenance techniques.
Please note that the contents and diagrams included in this manual may not match your machine exactly.

Items or diagram which manual contains are subject to change without notice due to design modifications, etc. Always store the Takeuchi Loader manual near at hand preferably on the machine itself. When transferring ownership of this machine, be sure to provide the owner manual to the next owner.

Table of Content of TL230 Instructions Manual:

I . GENERAL
II . SPECIFICATIONS
III. MACHINE CONFIGURATION
IV. HYDRAULIC UNITS
V . TROUBLESHOOTING
VI. ENGINE

Before operating, perform the prescribe inspections and make repairs immediately should any irregularities be found. If a failure that causes loss of control such as steering, service brakes or engine occurs, stop the machine motion as quickly as possible, follow the shutdown procedure, and keep machine securely park until the problem is fixed.

Extract from the Service Manual:

1. Check to see if the radiator hoses are properly fixed every 250 hours of operation or every six months, whichever comes first.
2. If the clamp band is loose, apply oil to the threads and retighten it securely.
3. The water hose is made of rubber and tends to age. It must be replaced every two years. Also replace the clamp band and tighten it securely.
(1) Upper Hose (2) Lower Hose
W1029518
Checking Battery Electrolyte Level (for Refillable Battery’s 2.!!.!.Yl
1. Check the battery electrolyte level.
2. If the level is below the lower level line (2), fill each cell with distilled water until the upper level line.
(1) Upper Level Line (2) Lower Level Line W1047154
Checking Intake Air Line
1. Check to see if the intake air hose (1) is properly fixed every 250 hours of operation.
2. If the clamp bands (2) are loose, apply oil to the threads and retighten them securely.
3. The intake air hose (1) is made of rubber and tends to age. It must be change every two years. Also change the clamp bands (2) and tighten them securely.
• To prevent serious damage to the engine, keep out any dust inside the intake air line.
(1) Intake Air Hose