Toro Greensmaster e1021 Service Repair Manual

Table of Content – Greensmaster e1021

• Revision History
• Reader Comments
• NOTES
• Preface
• Service Procedure Icons
• Chapter 1 : Safety
• Safety Instructions
• Safety and Instructional Decals
• Chapter 2 : Specifications and Maintenance
• Specifications
• Overall Dimensions
• Traction and Reel Drive Systems
• Controls, Wheels, and Accessories
• DPA Cutting Units
• Universal Groomer
• Torque Specifications
• Calculating the Torque Values When Using a Drive-Adapter Wrench
• Identifying the Fastener
• Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
• Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Fasteners)
• Other Torque Specifications
• Conversion Factors
• Shop Supplies
• Special Tools
• Chapter 3 : Troubleshooting
• GEARS – The Systematic Approach to Defining, Diagnosing and Solving Problems
• Gather Information
• Evaluate Potential Causes
• Assess Performance
• Repair
• Solution Confirmation
• Operator Advisories
• Machine Faults
• Battery Charger Error and Fault Codes
• Electrical System Problems
• Aftercut Appearance
• Factors Affecting Grooming
• Grooming Reel Mechanical Problems
• Chapter 4 : Traction and Reel Drive Systems
• General Information
• Disengaging The Drum Drive From Transmission
• Adjustments
• Adjusting the Reel Drive Belt
• Service and Repairs
• Reel Drive Belt
• Reel Drive Assembly
• Drum Drive Gear Box Assembly
• Drum Assembly
• Transmission Gear Box Assembly
• Differential Assembly
• Chapter 5 : Electrical System
• General Information
• Operator's Manual
• Electrical Schematics and Diagrams
• Disconnecting and Connecting the Lithium Battery Pack
• Electrical System Operation
• Battery Charging
• Start Process
• Run Process
• CAN-bus Communications
• Toro Electronic Controller (TEC)
• Lithium-Ion Battery Controller (BMS)
• InfoCenter Display
• Adjustments
• Traction Bail Proximity Sensor
• Testing the Electrical Components
• Fuses
• CAN bus
• Toro Electronic Controller (TEC)
• Lithium-Ion Battery Controller (BMS)
• Electric Motor
• Key Switch
• Throttle Potentiometer and Clutch Bail Potentiometer
• Main Contactor
• CAN-bus Terminator Resistor
• Relay
• Service and Repairs
• Electric Motor
• Servicing the Electric Motor
• Lithium-Ion Battery Controller (BMS)
• Lithium-Ion Battery Pack
• Chapter 6 : Controls, Wheels, and Accessories
• General Information
• Operator’s Manual
• Adjustments
• Adjusting the Reel Cable
• Service and Repairs
• Replacing the Brake Cable
• Replacing the Reel Cable
• Cutting Unit Drive Lever Assembly
• Brake Latch Shaft
• Handle Assembly
• Kickstand
• Transport Wheels (Optional)
• Rail Kit Wheels (Optional)
• Chapter 7 : DPA Cutting Units
• General Information
• Cutting Unit Operator's Manual
• Grass Basket Installation
• Supporting the Cutting Unit when Servicing
• Adjustments
• DPA Cutting Unit Characteristics
• Grass Shield Height Adjustment
• Service and Repairs
• Bedbar Assembly
• Servicing the Bedbar Adjuster
• Bedknife
• Cutting Unit Assembly
• Reel Assembly
• Roller Assemblies
• Chapter 8 : Universal Groomer (Optional)
• General Information
• Installation Instructions
• Service and Repairs
• Groomer Drive Gearbox
• Idler Plate
• Groomer Reel
• Height Adjuster Assembly
• The Height Adjuster Assembly
• The Grooming Brush (Optional)
• Appendix A: Foldout Drawings
• Electrical Drawing Designations
• Electrical Schematic
• Wire Harness Drawing
• Wire Harness Drawing