Toro Greensmaster eFlex 1800, 2100, 2120 (Model 04042, 04043, 04046) Service Repair Manual

Table of Content – Greensmaster eFlex 1800, 2100, 2120 (Model 04042, 04043, 04046)

• Title Page
• Revision History
• Reader Comments
• NOTES:
• Preface
• Service Procedure Icons
• Table of Contents
• Chapter 1 : Safety
• Safety Instructions
• Before Operating the Machine
• While Operating the Machine
• Maintenance and Service
• Connecting the Lithium Battery Pack
• Safety and Instructional Decals
• Chapter 2 : Specifications and Maintenance
• Specifications
• Overall Dimensions
• Traction and Reel Drive System
• Electrical System
• Chassis and Controls
• Cutting Unit
• Belt Driven Groomer
• Universal Groomer (Optional)
• Torque Specifications
• Identifying the Fastener
• Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
• Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Fasteners)
• Other Torque Specifications
• Conversion Factors
• Shop Supplies
• Special Tools
• Chapter 3 : Troubleshooting
• GEARS – The Systematic Approach to Defining, Diagnosing and Solving Problems
• Gather Information
• Evaluate Potential Causes
• Assess Performance
• Repair
• Solution Confirmation
• Electrical System: Troubleshooting
• Factors That Can Affect Quality of Cut
• Factors Affecting Grooming
• Grooming Reel Mechanical Problems
• Chapter 4 : Traction and Reel Drive System
• General Information
• Connecting the Lithium Battery Pack
• Disengaging the Drum Drive from the Transmission
• Transmission Belt Tensioner
• Special Tools
• Modified Socket for Reel Clutch Bearing Collar
• Spline Insert Tool
• Adjustments
• Adjusting the Cutting Unit Clip
• Adjusting the Reel Clutch
• Service and Repairs
• Reel Drive Belt
• Reel Drive Assembly
• Reel Drive Bearing Housing
• Drum Drive Belt
• Drum Drive Idler Assembly
• Traction Drums
• Differential Assembly
• Servicing the Differential Assembly
• Transmission Drive Belt
• Transmission Idler System
• Transmission Reel Drive System
• Removing the Reel Clutch Shaft (seized bearing condition)
• Transmission Drive System
• Transmission Drum Drive System
• Transmission
• Chapter 5 : Electrical System
• General Information
• Operator’s Manuals
• Electrical Schematics and Diagrams
• Toro Electronic Controller (TEC)
• CAN-bus Communications
• Connecting the Lithium Battery Pack
• Electrical System Operation
• Lithium Battery Pack Charger Operation (for Models 04042, 04043 and 04046)
• Start-Up
• Ramp Up
• Charging
• Cell Balance
• Standby
• Hibernate
• Charger Fault Codes
• Special Tools
• Electric Motor Rotor Tool Set
• InfoCenter Display
• Splash Screen
• Main Information Screen
• Operator Advisories
• Main Menu Screen
• Faults Screen
• Service Screen
• Diagnostics Screen
• Settings Screen
• About Screen
• Adjustments
• Parking Brake Latch Switch
• Traction Switch
• Reel Engage Switch
• Testing the Electrical Components
• Fuse Block
• Lithium Battery Pack Fuse (For Models 04042, 04043, and 04046)
• Toro Electronic Controller
• Key Switch
• Parking Brake Latch Switch
• Traction Switch
• Reel Engage Switch
• EZ Turn Switch
• EZ Turn Sensor
• Speed Control Potentiometer
• Main Contactor
• CAN-bus Terminator Resistor
• Relay (For Models 04042, 04043, 04046 and 04049 fitted with 04069)
• Service and Repairs
• Electric Motor
• Servicing the Electric Motor
• Lithium Battery Pack (for Models 04042, 04043, and 04046)
• Samsung Lithium Battery Pack (for Models 04042, 04043, 04046 and 04049 fitted with 04069)
• Samsung Battery Controller (for Models 04042, 04043, 04046 and 04049 fitted with 04069)
• Lithium Battery Pack Charger (for Models 04042, 04043 and 04046)
• Lithium Battery Pack Charger (for Models 04042, 04043, 04046 and 04049 fitted with 04069)
• Chapter 6 : Chassis and Controls
• General Information
• Connecting the Lithium Battery Pack
• Service and Repairs
• Handle Assembly
• Replacing the Brake Cable
• Replacing the Reel Clutch Cable
• Traction and Reel Drive Engagement Lever Assembly
• Kickstand
• Transport Wheels (Optional)
• Rail Kit Wheels (Optional)
• Chapter 7 : Cutting Unit
• General Information
• Cutting Unit Operator’s Manual
• Supporting the Cutting Unit when Servicing
• Connecting the Lithium Battery Pack
• Separating the Cutting Unit from the Traction Unit
• Adjustments
• Leveling the Rear Roller
• Service and Repairs
• Backlapping
• Bedbar Assembly
• Servicing the Bedknife
• Servicing the Bedbar Adjuster
• Front Roller
• Rear Roller
• Servicing the Roller
• Cutting Unit Assembly
• Servicing the Cutting Unit Assembly
• Preparing the Reel for Grinding
• Chapter 8 : Belt Driven Groomer
• General Information
• Installation Instructions
• Connecting the Lithium Battery Pack
• Adjustments
• Adjusting the Height, Depth of the Groomer
• Service and Repairs
• Replacing the Groomer Belt (Forward Rotating Groomer Drive)
• Groomer Cover (Counter Rotating Groomer Drive)
• Grooming Reel (Forward Rotating Groomer Drive)
• Grooming Reel (Counter Rotating Groomer Drive)
• Servicing the Grooming Reel
• Replacing the Grooming Reel Bearing
• Idler Assembly (Forward Rotating Groomer Drive)
• Idler Assembly (Counter Rotating Groomer Drive)
• Lift Arm Assembly
• Groomer Brush
• Chapter 9 : Universal Groomer (Optional)
• General Information
• Installation Instructions
• Connecting the Lithium Battery Pack
• Service and Repairs
• Gear Box Assembly
• Idler Assembly
• Groomer Reel
• Servicing the Groomer Reel
• Height Adjuster Assembly
• Servicing the Grooming Brush (Optional)
• Appendix A: Foldout Drawings
• Electrical Drawing Designations
• Electrical Schematic-1800, 2100, and 2120 (for Models 04042, 04043, and 04046)
• Electrical Schematic-1800, 2100, and 2120 (for Models 04042, 04043, 04046 and 04049 fitted with 04069)
• Wire Harness Drawing-Main-1800, 2100 (for Models 04042 and 04043)
• Wire Harness Diagram-Main-1800, 2100 (for Models 04042 and 04043)
• Wire Harness Drawing-Main-2120 (for Model 04046)
• Wire Harness Diagram-Main-2120 (for Model 04046)
• Wire Harness Drawing-Main-1800, 2100 and 2120 (for Models 04042, 04043, 04046 and 04049 fitted with 04069)
• Wire Harness Drawing-Main-1800, 2100 and 2120 (for Models 04042, 04043, 04046 and 04049 fitted with 04069)
• Wire Harness-Li Battery-1800, 2100, and 2120 (for Model 04042, 04043 and 04046)
• Wire Harness-Li Diagnostic-1800, 2100, and 2120 (for Model 04042, 04043 and 04046)
• Wire Harness-Li Adapater-1800, 2100, and 2120 (for Model 04042, 04043 and 04046)