Toro Groundsmaster 3500-D, 3500-G (Model 30807, 30809) Service Repair Manual

Table of Content – Groundsmaster 3500-D, 3500-G (Model 30807, 30809)

• Title Page
• Revision History
• Reader Comments
• Preface
• Table Of Contents
• 1 – Safety
• General Safety Instructions
• Before Operating
• While Operating
• Maintenance and Service
• Jacking Instructions
• Safety and Instruction Decals
• 2 – Product Records and Maintenance
• Product Records
• Maintenance
• Equivalents and Conversions
• Torque Specifications
• Fastener Identification
• Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
• Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Fasteners)
• Other Torque Specifications
• Conversion Factors
• 3 – Kubota Diesel Engine (Model 30807)
• Specifications
• Introduction
• Operator's Manuals
• Kubota Workshop Manual
• Kubota Diesel Engine
• Service and Repairs
• Air Cleaner and Muffler
• Fuel System
• Radiator – Radiator, Hydraulic Fluid Cooler
• Diesel Engine
• Kubota Workshop Manual, Diesel Engine, 05−E3B Series (S.N Below 314000000)
• Kubota Workshop Manual, Diesel Engine, 05-E4B Series (S.N Above 314000000)
• 4 – Kubota Gasoline Engine (Model 30809)
• Specifications
• Introduction
• Traction Unit Operator's Manuals
• Kubota Workshop and Diagnostics Manuals
• Kubota Gasoline Engine
• Kubota Gasoline Engine Electronic Control Unit (ECU)
• Service and Repairs
• Air Cleaner and Muffler
• Fuel System
• Fuel Evaporative Control System (Unit Serial No. Prior to 315000001)
• Radiator, Hydraulic Fluid Cooler
• Engine
• Kubota Workshop Manual, Gasoline Engine, WG972−G−E3F
• Kubota Diagnostics Manual, Gasoline Engine, WG972−G−E3F
• 5 – Hydraulic System
• Specifications
• General Information
• Operator's Manual
• Relieving Hydraulic System Pressure
• Traction Circuit Component Failure
• Hydraulic Hoses
• Hydraulic Hose and Tube Installation (O-Ring Face Seal Fitting)
• Hydraulic Fitting Installation (SAE Straight Thread O-Ring Fitting into Component Port)
• Special Tools
• Hydraulic Schematics
• Units Prior to Serial No. 314000001
• Unit Serial No. 314000001 & Up
• Hydraulic Flow Diagrams
• Traction Circuit
• Cutting Unit Circuit
• Lift Circuit (Up)
• Lift Circuit (Down) & Counterbalance
• Sidewinder Circuit
• Steering Circuit
• Troubleshooting
• General Hydraulic System Problems
• Traction Circuit Problems
• Lift Circuit Problems
• Steering Circuit Problems
• Mow Circuit Problems
• Testing
• Traction Circuit Testing – Charge Pressure Test
• Traction Unit Testing – Wheel Motor Efficiency Tests
• Traction Circuit Testing – Piston Pump, Hydrostat (P3) Flow and Relief Pressure Test
• Cutting Deck Circuit Testing – Pressure Test
• Cutting Deck Circuit Testing – Deck Motor Efficiency, Case Drain Test
• Cutting Deck Circuit Testing – Manifold Relief Valve Pressure Test
• Cutting Deck Circuit Testing – Gear Pump (P1) Flow Test
• Steering, Lift, Sidewinder Circuit Testing – Gear Pump (P2) Flow Test
• Steering, Lift, Sidewinder Circuit Testing – Relief Valve Pressure Test
• Steering, Lift, Sidewinder Circuit Testing – Steering Control Valve and Steering Cylinder Test
• Adjustments
• Blade Braking Valve (BV) Adjustment (Traction Units Prior to No 314000001)
• Blade Braking Relief Valve (RV) Adjustment (Traction Units No 314000001 & Up)
• Counterbalance Logic Valve (LC1) Adjustment
• Service and Repairs
• General Precautions for Removing and Installing Hydraulic System Components
• Check Hydraulic Lines and Hoses
• Priming Hydraulic Pumps
• Flush Hydraulic System
• Filtering Closed-Loop Traction Circuit
• Charge Hydraulic System
• Hydraulic Tank and Hydraulic Fluid Filter
• Hydraulic Fluid Cooler
• Piston Pump, Hydrostat Assembly
• Piston Pump, Hydrostat Service
• Gear Pump Service
• Front Wheel Motors
• Rear Wheel Motor
• Wheel Motor Service
• Hydraulic Manifold
• Hydraulic Manifold Service
• Traction Units Prior to Serial No 314000001
• Traction Units Serial No 314000001 & Up
• Cutting Deck Motor
• Cutting Deck Motor Service
• Steering Control Valve
• Steering Control Valve Service
• Steering Cylinder
• Steering Cylinder Service
• Lift, Sidewinder Control Valve
• Lift, Sidewinder Control Valve Service
• Front Lift Cylinder
• Rear Lift Cylinder
• Lift Cylinder Service
• Sidewinder
• Parker Torqmotor TC, TB, TE, TJ, TF, TG,TH and TL Series Service Procedure
• Eaton Piston Pump Repair Information Model 70160
• Danfoss Steering Unit Type OSPM Service Repair Manual
• 6 – Electrical System
• General Information
• Operator's Manual
• Electrical Drawings
• Standard Control Module (SCM)
• Kubota Diesel Engine – Electrical Components
• Kubota Gasoline Engine – Electrical Components
• Special Tools
• Troubleshooting
• Starting Problems
• General Run and Transport Problems
• Cutting Deck Operating Problems
• Electrical System Quick Check
• Battery Test (Open Circuit Test)
• Charging System Test
• Glow Plug System Test (Diesel Engines Only)
• Check Operation of Interlock Switches
• Standard Control Module (SCM)
• Standard Control Module (SCM) Logic Chart
• Component Testing
• Ignition Switch
• Glow Controller (Diesel Engines Only)
• Glow Relay (Diesel Engine Only)
• Start, PWR, ETV Relays (Gasoline Engine Only)
• Hour Meter
• Diode Assemblies
• CAN-bus Termination Resistor (Gasoline Engines Only)
• Indicator Lights
• PTO Switch
• Neutral Switch
• Seat Switch
• Parking Brake and Transport, Mow Switches
• Fuses
• Fusible Links
• High Temperature Warning and Shutdown Switches (Diesel Engines Only)
• Oil Pressure Switch
• Fuel Pump (Diesel Engine Only)
• Fuel Pump (Gasoline Engine Only)
• Fuel Stop Solenoid (Diesel Engine Only)
• Electronic Throttle Control (Gasoline Engine Only)
• Hydraulic Cartridge Solenoid Valve Coils
• Service and Repairs
• Battery Care
• Battery Service
• Hydraulic Cartridge Solenoid Valve Coil
• 7 – Wheels, Brakes, and Chassis
• Specifications
• Special Tools
• Adjustments
• Adjust Brakes
• Adjust Front Lift Arms
• Adjust Front Lift Arm Carrier Stop Bracket Assembly
• Adjust Rear Lift Arm
• Service and Repairs
• Standard Seat
• Deluxe Seat
• Front Wheel and Brake
• Rear Fork and Wheel
• Brake Lever Linkages
• Steering Column
• Front Lift Arms
• Rear Lift Arm
• Sidewinder Carrier
• 8 – Cutting Decks
• Specifications
• General Information
• Operator's Manual
• Troubleshooting
• Factors That Can Affect Quality of Cut
• Special Tools
• Adjustments
• Blade Stopping Time
• Service and Repairs
• Blade Spindle Assembly
• Blade Spindle Service
• Rear Roller
• Rear Roller Service
• Front Roller Service
• Cutting Deck Carrier Frame
• 9 – Foldout Drawings
• Electrical Drawing Designations
• Groundsmaster 3500−D Hydraulic Schematic
  (Units Prior to Serial No. 314000001)
• Groundsmaster 3500−D Hydraulic Schematic
  (Unit Serial No. 314000001 & Up)
• Groundsmaster 3500−D Electrical Schematic (Serial Numbers Below 403440000)
• Groundsmaster 3500–DElectrical Schematic(Serial Numbers Above 403440001)
• Groundsmaster 3500−D Harness Diagram (Serial Numbers Below 403440000)
• Groundsmaster 3500−D Harness Drawing (Serial Numbers Below 403440000)
• Groundsmaster 3500–DHarness Diagram(Serial Numbers Above 403440001)
• Groundsmaster 3500–DWire Harness Diagram(Serial Numbers Above 403440001)
• Groundsmaster 3500−G Electrical Schematic (sheet 1 of 2)
• Groundsmaster 3500-G Electrical Schematic (sheet 2 of 2)
• Groundsmaster 3500−G Harness Diagram (Serial Numbers Below 402700000)
• Groundsmaster 3500−G Harness Drawing (Serial Numbers Below 402700000)
• Groundsmaster 3500–GHarness Drawing(Serial Numbers Above 402700001)
• Groundsmaster 3500–GWire Harness Drawing(Serial Numbers Above 402700001)