Toro Groundsmaster 7210 (Tier4) (with Yanmar Engine) Service Repair Manual

Table of Content – Groundsmaster 7210 (Tier4) (with Yanmar Engine)

• Title Page
• Revision History
• Reader Comments
• NOTES:
• Preface
• Service Procedure Icons
• Table of Contents
• Chapter 1 : Safety
• Safety Instructions
• Supervisor’s Responsibilities
• Before Operating the Machine
• While Operating the Machine
• Maintenance and Service
• Jacking Instructions
• Raising the Front of the Machine
• Raising the Rear of the Machine
• Safety and Instructional Decals
• Chapter 2 : Specifications and Maintenance
• Specifications
• Decimal and Millimeter Equivalents
• U.S. to Metric Conversions
• Torque Specifications
• Identifying the Fastener
• Calculating the Torque Values When Using a Drive-Adapter Wrench
• Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
• Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Fasteners)
• Other Torque Specifications
• Conversion Factors
• Shop Supplies
• Special Tools
• Chapter 3 : Diesel Engine
• 1 Specifications
• NO TITLE
• General Information
• Traction Unit Operator’s Manual
• Yanmar Service and Troubleshooting Manuals
• Engine Electronic Control Unit (ECU)
• Yanmar Engine
• Diesel Particulate Filter (DPF)
• Service and Repairs
• Air Cleaner System
• Exhaust System
• Radiator
• Fuel System
• Engine
• YANMAR TNV (TIER 4) SERIES Service Repair Manual
• YANMAR TNV (TIER 4) SERIES TROUBLESHOOTING MANUAL
• Chapter 4 : Hydraulic System
• 1 Specifications
• NO TITLE
• General Information
• Hydraulic Hoses
• Installing the Hydraulic Hose and Tube (O-Ring Face Seal Fitting)
• Installing the Hydraulic Fittings (SAE Straight Thread O-Ring Fitting into the Component Port)
• Traction Unit Operator's Manual
• Pushing the Traction Unit
• Releasing Pressure from the Hydraulic System
• Traction Circuit (Closed Loop) Component Failure
• Hydraulic Schematics
• Traction Circuits
• Lift Circuit (Raise)
• Lift Circuit (Lower)
• PTO Circuit
• Special Tools
• Hydraulic Pressure Testing Kit
• 15 GPM Hydraulic Tester Kit (Pressure and Flow)
• Hydraulic Test Fitting Kit
• O-Ring Kit
• High Flow Hydraulic Filter Kit
• Hydraulic Hose Kit
• Remote Starter Switch
• Troubleshooting
• General Hydraulic System Problems
• Traction Circuit Problems
• PTO Circuit Problems
• Lift, Lower Circuit Problems
• Testing the Hydraulic System
• Testing the Traction System Operation
• Testing the Charge Relief Valve Pressure (Using Pressure Gauge)
• Testing the Transmission Piston Pump Flow (Using Tester with Pressure Gauges and Flow Meter)
• Testing the Traction Relief Valve Pressure (Using Tester with Pressure Gauges and Flow Meter)
• Testing the Wheel Motor Efficiency (Using Tester with Pressure Gauges and Flow Meter)
• Testing the PTO Pressure Valve (Using Pressure Gauge)
• Testing the Implement Relief Pressure (Using Pressure Gauge)
• Testing the Gear Pump Flow (Using Tester with Pressure Gauges and Flow Meter)
• Testing the Lift Cylinder for Internal Leakage
• Service and Repairs
• General Precautions for Removing and Installing the Hydraulic System Components
• Checking the Hydraulic Lines and Hoses
• Priming the Hydraulic Pumps
• Flushing the Hydraulic System
• Charging the Hydraulic System
• Hydraulic Tank
• Wheel Motors
• Servicing the Wheel Motor
• Transmission
• Servicing the Transmission
• Gear Pump
• Servicing the Gear Pump
• Lift Control Manifold
• Servicing the Lift Control Manifold
• Polar Trac Hydraulic Control Valve
• Servicing the Polar Trac Hydraulic Control Valve
• Lift Cylinder
• Servicing the Lift Cylinder
• Polar Trac Lift Cylinder
• Servicing the Polar Trac Lift Cylinder
• Oil Cooler
• PARKER TORQMOTOR™ SERVICE PROCEDURE (TC, TB, TE, TJ, TF, TG, TH AND TL SERIES)
• Chapter 5 : Electrical System
• General Information
• Standard Control Module
• Standard Control Module Logic Chart
• Yanmar Engine Electronic Control Unit (ECU)
• Yanmar Engine Electrical Components
• CAN-bus Communications
• Electrical Schematics and Diagrams
• Special Tools
• Multimeter
• Battery Terminal Protector
• Battery Hydrometer
• Dielectric Gel
• InfoCenter Display
• Splash Screen
• Main Information Screen
• Main Menu Screen
• Service Screen
• Settings Screen
• About Screen
• Troubleshooting
• Starting Problems
• General Run and Transport Problems
• Cutting Deck Operating Problems
• Cutting Deck Lift, Lower Problems
• Electrical System Quick Checks
• Testing the Battery (Open Circuit Test)
• Testing the Charging System
• Testing the Glow Plug System
• Checking the Operation of the Interlock Switches
• Testing the Electrical Components
• Key Switch
• PTO Switch
• Neutral Switches
• Seat Switch
• Engine Oil Pressure Switch
• Parking Brake Sensor
• PTO Solenoid Valve Coil
• Fusible Link Harness
• Diode Assemblies
• Resistor Assembly
• Glow Relay
• Start and EGR Relays
• Fuel Pump
• Dual Temperature Switch
• Fuses
• CAN-bus Terminator Resistor
• Deck Lift, Lower Switch
• Lift Control Manifold Solenoid Valve Coil
• Adjustments
• Parking Brake Sensor
• Service and Repairs
• PTO Solenoid Valve Coil
• Lift Control Manifold Solenoid Valve Coils
• Battery Storage
• Battery Care
• Servicing the Battery
• Chapter 6 : Chassis
• 1 Specifications
• NO TITLE
• General Information
• Service and Repairs
• Rear Wheels
• Polar Trac Wheels
• Parking Brakes
• Servicing the Parking Brake
• Parking Brake Assembly
• Front Castor Wheels
• Servicing the Polar Trac Wheel Hub
• PTO Driveshaft
• Servicing the PTO Driveshaft Cross and Bearing
• Cutting Deck Lift Arms
• Rollover Protection System
• Operator Seat
• Servicing the Operator Seat
• Hood
• Chapter 7 : Cutting Deck
• General Information
• Specifications
• Cutting Deck Operator's Manual
• Factors That Can Affect Cutting Performance
• Service and Repairs
• Blade Stopping Time
• Cutting Deck
• Idler Assembly
• Blade Spindle
• Servicing the Blade Spindle
• Gearbox
• Cutting Deck Pull Links
• Appendix A: Foldout Drawings
• Electrical Drawing Designations
• Hydraulic Schematic
• Electrical Schematic – Platform (For machine serial number below 403430000)
• Electrical Schematic – Platform (For machine serial number above 403430001)
• NO TITLE
• Electrical Schematic – Engine
• Electrical Schematic – Cab (1 of 2)
• Electrical Schematic – Cab (2 of 2)
• Wire Harness Drawing – Platform (1 of 2) (For machine serial number below 403430000)
• Wire Harness Drawing – Platform (2 of 2) (For machine serial number below 403430000)
• Wire Harness Drawing – Platform (1 of 2) (For machine serial number above 403430001)
• Wire Harness Drawing – Platform (2 of 2) (For machine serial number above 403430001)
• Wire Harness Drawing – Engine (1 of 2)
• Wire Harness Drawing – Engine (2 of 2)
• Wire Harness Drawing – Cab Power
• Wire Harness Drawing – Cab Headliner
• Wire Harness Diagram – Cab Headliner
• Wire Harness Drawing – Cab Power Point Kit
• Wire Harness Drawing – Auxiliary Power Model 30382
• Wire Harness Drawing – Light Kit Model 30374