Toro Outcross 9060 Service Repair Manual

Table of Content – Outcross 9060

• Revision History
• Reader Comments
• Preface
• Service Procedure Icons
• Chapter 1 : Safety
• Safety Instructions
• Supervisor’s Responsibilities
• Before Operating the Machine
• Operating the Machine
• Maintenance and Service
• Jacking Instructions
• Raising the Front of the Machine
• Raising the Rear of the Machine
• Safety and Instructional Decals
• Chapter 2 : Specifications and Maintenance
• Specifications
• Overall Dimensions
• Traction Unit
• Engine
• Hydraulic System
• Traction and PTO Drive
• Chassis
• Torque Specifications
• Calculating the Torque Values When Using a Drive-Adapter Wrench
• Identifying the Fastener
• Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
• Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Fasteners)
• Other Torque Specifications
• Conversion Factors
• Shop Supplies
• Special Tools
• Chapter 3 : Troubleshooting
• GEARS – The Systematic Approach to Defining, Diagnosing and Solving Problems
• Gather Information
• Evaluate Potential Causes
• Assess Performance
• Repair
• Solution Confirmation
• Operator Advisories
• Machine and Engine Faults
• Using the InfoCenter display for Troubleshooting
• TRACTION (example):
• General Hydraulic System Problems
• Traction System Problems
• Steering System Problems
• PTO System Problems
• 3-Point Hitch System Problems
• Attachment, Loader Problems
• Chapter 4 : Engine
• General Information
• Traction Unit Operator’s Manual
• Yanmar Service and Troubleshooting Manuals
• Shutting Off the Engine
• Engine Electronic Control Unit (ECU)
• Yanmar Engine
• Diesel Particulate Filter
• Service and Repairs
• Air Cleaner System
• Exhaust System
• Radiator
• Fuel System
• Engine
• Flywheel Housing and Drive Coupler
• Chapter 5 : Hydraulic System
• General Information
• Traction Unit Operator’s Manual and Accessory Installation Instructions
• Relieving Pressure from the Hydraulic System
• Towing the Traction Unit
• Traction Circuit (Closed-Loop) Component Failure
• Hydraulic Hoses
• Installing O-rings
• Installing Hydraulic Hoses and Tubes (O-Ring Face Seal)
• Installing the Hydraulic Fittings (SAE Straight Thread O-Ring Fittings)
• Hydraulic Schematic
• Hydraulic Flow Diagrams
• Traction Circuit
• Steering Circuit
• Hitch Cylinder Circuit
• Brake Circuit
• Differential Lock Circuit
• PTO Clutch Circuit
• Attachment Circuit
• Front Loader Circuit
• Selector Control Valve (SCV) Circuit (optional)
• Testing the Hydraulic System
• Hydraulic Test Selection
• Traction Circuit Testing
• Steering, Hitch Cylinder Circuit Testing – Steering Relief Valve (RV1) Pressure Test
• Steering, Hitch Cylinder Circuit Testing – Hitch Cylinder Relief Valve (RV2) Pressure Test
• Steering, Hitch Cylinder Circuit Testing – Gear Pump (P4) Flow
• Attachment, Loader Circuit Testing – Relief Valve Pressure Test
• Attachment, Loader Circuit Testing – Gear Pump (P3) Flow Test
• Service and Repairs
• General Precautions for Removing and Installing the Hydraulic System Components
• Checking the Hydraulic Lines and Hoses
• Flushing the Hydraulic System
• Filtering the Closed-Loop Traction Circuit
• Priming the Hydraulic Pumps
• Charging the Hydraulic System
• Hydraulic Tank
• Hydraulic Fluid Cooler
• Tandem Piston (Traction) Pump (P1) and (P2)
• Tandem Piston (Traction) Pump (P1) and (P2) Service
• Gear Pump (P3) and (P4)
• Gear Pump (P3) and (P4) Service
• Axle Motors
• Axle Motor Service
• Axle Differential Locks
• Hydraulic Brake Assembly
• Hydraulic Brake Service
• Main Hydraulic Manifold
• Main Manifold Service
• Cartridge Valve Service
• Steering Control Valve
• Steering Control Valve Service
• Steering Cylinders
• Steering Cylinder Service
• 3-Point Hitch Cylinders
• 3-Point Hitch Cylinder Service
• PTO Clutch
• Auxiliary Load Valve
• Auxiliary Load Valve Service
• Front Loader Control Valve
• Front Loader Control Valve Service
• Selector Control Valve Manifolds (optional)
• Selector Control Valve Manifold (optional) Service
• Chapter 6 : Electrical System
• General Information
• Traction Unit Operator’s Manual and Accessory Installation Instructions
• Yanmar Engine Electrical Components
• InfoCenter Display
• Primary Controller (T1: TEC)
• Status Display Controller (T2: TDM)
• Engine Electronic Control Unit (ECU)
• InchMode Controller (T3: TEC) (optional)
• CAN bus Communications
• Electrical Drawings
• Electrical System Quick Checks
• Testing the Charging System
• Checking the Operation of the Interlock Switches
• Electrical Component Testing
• Fuses
• Fusible Link Harness
• CAN bus
• Primary Controller (T1: TEC)
• Status Display Controller (T2: TDM)
• InchMode Controller (T3: TEC) (optional)
• Key Switch
• Mode Selector
• Parking Brake Switch
• Power Take Off (PTO) Enable Switch
• Economy (ECO) Mode Switch
• Hydraulic Auxiliary (AUX) Switch
• Seat Switch
• Paddle (3-Point Hitch) and Transmission Lever Switches
• Headlight, Work Light Switch
• Cruise Control Off, On, Set Switch
• Cruise Control Speed Increase, Decrease Switch
• Air Conditioning On, Off Switch
• Heater, Air Conditioning Blower Speed Switch
• InchMode Enable Switch (optional)
• InchMode Raise, Lower and Forward, Reverse Switches (optional)
• Loader Selector Control Valve (SCV) Switch (optional)
• Traction Pedal Assembly
• Decelerator Pedal Position Sensor
• Decelerator Pedal Neutral Switch
• 3-Point Hitch Position Sensor
• Hydraulic Fluid Temperature Sender
• Speed Sensors
• Traction Pressure Sensors
• Fuel Pump
• Fuel Level Sender
• Warning Buzzer
• Relays with 4 Terminals
• Relays with 5 Terminals
• Diode Assemblies
• Resistor Assembly
• CAN bus Terminator Resistors
• Hydraulic Solenoid Valve Coils
• Tandem Traction (Piston) Pump Control Solenoid Coils
• Service and Repairs
• Caring for the Battery
• Storing the Battery
• Servicing the Battery
• Chapter 7 : Traction and PTO Drive
• General Information
• Traction Unit Operator’s Manual and Accessory Installation Instructions
• Adjustments
• Adjusting the Tie Rod Length
• Adjusting Axle Stop Bolts
• Service and Repairs
• Tie Rods
• Front Axle
• Front Axle
• Rear Axle
• Rear Axle
• Front and Rear Axle Service
• Front PTO Gearbox
• PTO Clutch Service
• Rear PTO Gearbox
• PTO Driveshaft
• Chapter 8 : Chassis
• General Information
• Traction Unit Operator’s Manual and Accessory Installation Instructions
• Service and Repairs
• Front Screen
• Hood
• Operator Platform or Cab
• Steering Wheel, Instrument Panels and Dash Cover
• Operator’s Console
• Seats
• Standard Utility Box
• Front Loader Attachment
• Chapter 9 : Operator Cab
• General Information
• Traction Unit Operator’s Manual and Accessory Installation Instructions
• Electrical Components, Schematics and Wire Harness Drawings
• Air Conditioning System
• Cab Heater System
• Adjustments
• Adjusting the Compressor Belt Tension
• Adjusting the Doors
• Service and Repairs
• Heating and Air Conditioning Components
• General Precautions for Removing and Installing Air Conditioning System Components
• Air Conditioning Compressor
• Control Panel and Windshield Wiper Assembly
• Windshield
• Doors
• Appendix A: Foldout Drawings
• Electrical Drawing Designations
• Hydraulic Schematic
• Hydraulic Schematic
• Hydraulic Schematic
• Electrical Schematic (part 1 of 3)
• Electrical Schematic (part 2 of 3)
• Electrical Schematic (part 3 of 3)
• Wire Harness Drawing – Frame
• Wire Harness Diagram – Frame
• Wire Harness Drawing – Platform
• Wire Harness Diagram – Platform
• Wire Harness Diagram – Platform (continued)
• Wire Harness Drawing – Engine
• Wire Harness Diagram – Engine
• Wire Harness – Headlights
• Wire Harness – Cab Rooftop
• Wire Harness – Cab Control Panel
• Wire Harness – Cab Heat, Air Conditioning
• Wire Harness – InchMode (optional)
• Wire Harness – Loader Selector Control Valve (SCV) Switch (optional)
• Wire Harness – Loader Selector Control Valve (SCV) Valve (optional)
• Wire Harness – Rear Selector Control Valve (SCV) Kit (optional)
• Wire Harness – Cab Work Light Kit (optional)
• Wire Harness – Domestic Road Light Kit (optional)
• Wire Harness – Turn Signal, Hazard Lights (optional)
• Wire Harness – International Road Light Kit (optional)