Toro ProPass 200 Service Repair Manual

Table of Content – ProPass 200

• Title Page
• Revision History
• Reader Comments
• Preface
• Table Of Contents
• 1 – Safety
• Table of Contents
• General Safety Instructions
• Before Operating
• While Operating
• Maintenance and Service
• Safety and Instruction Decals
• 2 – Product Records and Maintenance
• Table of Contents
• Product Records
• Maintenance
• Equivalents and Conversions
• Decimal and Millimeter Equivalents
• U.S. to Metric Conversions
• Torque Specifications
• Fastener Identification
• Using a Torque Wrench with an Offset Wrench
• Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series)
• Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Series)
• Other Torque Specifications
• Conversion Factors
• 3 – Hydraulic System
• Table of Contents
• Specifications
• General Information
• Operator’s Manual
• ProPass Hydraulic Supply
• Hydraulic Hose Kit (Tow Vehicle to ProPass)
• Machine Hydraulic Control
• Rear Option
• Relieving Hydraulic System Pressure
• Hydraulic Hoses
• Hydraulic Hose and Tube Installation (O-Ring Face Seal Fittings)
• Hydraulic Hose and Tube Installation (JIC Flared Fittings)
• Hydraulic O-Ring Face Seal (ORFS) Fitting Installation (SAE Straight Thread O-RingFitting into Component Port)
• Hydraulic JIC Flared Fitting Installation (JIC Flared Fitting into Component Port)
• Hydraulic Schematics
• Standard Hydraulic Controls
• Electronic Hydraulic Controls
• Hydraulic Flow Diagrams: Standard Hydraulic Controls
• Rear Option Circuit (Twin Spinner or Conveyor)
• Floor Circuit
• Hydraulic Flow Diagrams: Electronic Hydraulic Controls
• Rear Option Circuits (Twin Spinner or Conveyor)
• Floor Circuit
• Special Tools
• Troubleshooting
• Testing
• Service and Repairs
• General Precautions for Removing and Installing Hydraulic System Components
• Check Hydraulic Lines and Hoses
• Hydraulic Control (Machines with Standard Hydraulic Controls)
• Control Valve Service (Machines with Standard Hydraulic Controls)
• Solenoid Valve Assembly (Machines with Standard Hydraulic Controls)
• Hydraulic Control (Machines with Electronic Hydraulic Controls)
• Hydraulic Control Manifold (Machines with Electronic Hydraulic Controls)
• Floor Motor
• Floor Motor Service
• Twin Spinner Motors
• Conveyor Motor
• Rear Option Motor Service
• Eaton Series 26 Gear Pump Repair Manual
• Eaton S-Series Motors Repair Manual
• Eaton R-Series Geroller Motors Repair Manual
• 4 – Electrical System
• Table of Contents
• General Information
• Operator’s Manual
• Machine Hydraulic Control
• Electrical Schematics
• Machines with Standard Hydraulic Controls
• Machines with Electronic Hydraulic Controls
• Wire Harness Drawings
• Power Lead Wire Harness (From Tow Vehicle)
• Power Lead Wire Harness (From Hydraulic Power Pack)
• Intermediate Power Wire Harness
• Main Valve Wire Harness: Standard Hydraulic Controls
• Pendant Wire Harness: Standard Hydraulic Controls
• Bulkhead Wire Harness: Electronic Hydraulic Controls
• Special Tools
• Troubleshooting
• Component Testing
• E-Stop Button (Machines with Electronic Hydraulic Controls)
• Pendant Assembly (Machines with Standard Hydraulic Controls)
• Wireless Remote (Machines with Electronic Hydraulic Controls)
• Wireless Remote Base Unit (Machines with Electronic Hydraulic Controls)
• Hydraulic Solenoid Valve Coils
• 5 – Chassis
• Table of Contents
• General Information
• Operator’s Manual
• Parts Catalog
• Service and Repairs
• Bed Guards
• Floor Motor Drive
• Drive Roller Bearings
• Floor Conveyor Belt
• Idler and Drive Rollers
• Idler Roller Take Up Bearings
• Wheel Assemblies (Tow Chassis)
• Wheel Bearing Service (Tow Chassis)
• Walking Beam Assembly (Tow Chassis)
• 6 – Hydraulic Power Pack
• Table of Contents
• Power Pack Engine Specifications
• Power Pack Hydraulic Specifications
• General Information
• Engine Owner’s Manual
• Installation Instructions
• Parts Catalog
• Hydraulic Schematics
• Electrical System Quick Checks
• Battery Test (Open Circuit Test)
• Charging System Test
• Adjustments
• Adjust Manifold Relief Valve
• Hydraulic Testing
• Combined Hydraulic Power Pack Gear Pump Flow and System Relief Pressure Tests
• Hydraulic Power Pack Gear Pump Flow
• Service and Repairs
• Engine
• Power Pack Hydraulic Tank
• Power Pack Gear Pump
• Power Pack Gear Pump Service
• Power Pack Relief Valve
• Power Pack Battery