Toro Reelmaster 3100-D, 3105-D (SN 403430001 and Up) Service Repair Manual

Table of Content – Reelmaster 3100-D, 3105-D (SN 403430001 and Up)

• Title Page
• Revision History
• Reader Comments
• NOTES
• Preface
• Service Procedure Icons
• Table of Contents
• Chapter 1 : Safety
• Safety Instructions
• Supervisor’s Responsibilities
• Before Operating the Machine
• While Operating the Machine
• Maintenance and Service
• Jacking Instructions
• Safety and Instructional Decals
• Chapter 2 : Specifications and Maintenance
• Specifications
• Overall Dimensions
• Engine
• Hydraulic System
• Wheels and Brakes
• DPA Cutting Units
• Torque Specifications
• Calculating the Torque Values When Using a Drive-Adapter Wrench
• Identifying the Fastener
• Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
• Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Fasteners)
• Other Torque Specifications
• Conversion Factors
• Shop Supplies
• Special Tools
• Chapter 3 : Troubleshooting
• GEARS – The Systematic Approach to Defining, Diagnosing and Solving Problems
• Gather Information
• Evaluate Potential Causes
• Assess Performance
• Repair
• Solution Confirmation
• General Hydraulic System Problems
• General Hydraulic System Problems
• Traction Circuit Problems
• Mow Circuit Problems
• Steering Circuit Problems
• Lift Circuit Problems
• Electrical System Problems
• Starting Problems
• General Run and Transport Problems
• Cutting Unit Operating Problems
• Factors That Can Affect Cutting Performance
• Factors Affecting Grooming
• Grooming Reel Mechanical Problems
• Chapter 4 : Engine
• General Information
• Operator’s Manual
• Kubota Workshop Manual
• Service and Repairs
• Air Cleaner Assembly
• Exhaust System
• Fuel System
• Radiator and Oil Cooler Assembly
• Engine
• KUBOTA 05-E4B SERIES WORKSHOP MANUAL
• Chapter 5 : Hydraulic System
• General Information
• Operator’s Manual
• Relieving Hydraulic System Pressure
• Traction Circuit (Closed Loop) Component Failure
• Hydraulic Hoses
• Installing Hydraulic Hoses and Tubes (O-Ring Face Seal Fittings)
• Installing the Hydraulic Fittings (SAE Straight Thread O-Ring Fittings)
• Hydraulic Schematic
• Hydraulic Flow Diagrams
• Traction Circuits
• Reel Circuit
• Lift Circuit (Up)
• Lift Circuit (Down)
• Sidewinder Circuit
• Steering Circuit
• Testing
• Before Performing Hydraulic Tests
• Precautions for Hydraulic Testing
• Traction Circuit Testing − Charge Pressure Test
• Traction Unit Testing − Wheel Motor Efficiency Tests
• Traction Circuit Testing − Piston Pump, Hydrostat (P3) Flow and Relief Pressure Test
• Reel Circuit Testing − Pressure Test
• Reel Circuit Testing − Reel Motor Efficiency, Case Drain Test
• Reel Motor Cross−over Relief Pressures Test (Using Pressure Gauge)
• Reel Circuit Testing − Manifold Relief Valve (SV) Pressure Test
• Reel Circuit Testing − Gear Pump (P1) Flow Test
• Steering, Lift, Sidewinder Circuit Testing − Gear Pump (P2) Flow Test
• Steering, Lift, Sidewinder Circuit Testing − Relief Valve Pressure Test
• Steering, Lift, Sidewinder Circuit Testing − Steering Control Valve and Steering Cylinder Test
• Service and Repairs
• General Precautions for Removing and Installing Hydraulic System Components
• Check Hydraulic Lines and Hoses
• Priming Hydraulic Pumps
• Flush Hydraulic System
• Filtering Closed−Loop Traction Circuit
• Charge Hydraulic System
• Hydraulic Tank and Hydraulic Fluid Filter
• Radiator and Oil Cooler Assembly
• Hydraulic Pump Assembly
• Piston Pump, Hydrostat
• Piston Pump, Hydrostat Service
• Gear Pump
• Servicing the Gear Pump
• Front Wheel Motors
• Rear Wheel Motor
• Servicing the Wheel Motor
• Reel Motors
• Servicing the Reel Motor
• Hydraulic Manifold Assembly
• Servicing the Hydraulic Manifold
• Control Valve (Models 03170 and 03174)
• Servicing the Control Valve (Models 03170 and 03174)
• Control Valve (Model 03171)
• Servicing the Control Valve (Model 03171)
• Sidewinder (Model 03171)
• Steering Control Valve
• Servicing the Steering Control Valve
• Steering Cylinder
• Servicing the Steering Cylinder
• Front Lift Cylinder
• Rear Lift Cylinder
• Servicing the Lift Cylinder
• PARKER TORQMOTOR SERVICE PROCEDURE (TC, TB, TE, TJ, TF, TG, TH AND TL SERIES)
• EATON MEDIUM DUTY PISTON PUMP REPAIR INFORMATION MODEL 70160 VARIABLEDISPLACEMENT PISTON PUMP
• DANFOSS STEERING UNIT TYPE OSPM Service Repair Manual
• Chapter 6 : Electrical System
• General Information
• Operator’s Manual
• Electrical Drawings
• Standard Control Module (SCM)
• Diesel Engine − Electrical Components
• Electrical System Quick Checks
• Adjustments
• Neutral Switch
• Mowith Transport Switch
• Component Testing
• Fusible Link Harness
• Fuses
• Key Switch
• Indicator Lights
• Hour Meter
• PTO Switch
• Seat Switch
• Parking Brake Switch
• Neutral Switch
• Mowith Transport Switch
• Backlap Switch
• High Temperature Warning Switch
• High Temperature Shutdown Switch
• Oil Pressure Switch
• Glow Relay
• Diode Assembly
• Fuel Stop Solenoid
• Reel Drive Solenoid
• Glow Controller
• Fuel Pump
• Standard Control Module (SCM)
• Service and Repairs
• Battery Storage
• Battery Care
• Servicing the Battery
• Chapter 7 : Wheels, Brakes and Chassis
• General Information
• Adjustments
• Adjusting the Brake
• Service and Repairs
• Standard Seat
• Deluxe Seat
• Front Wheel and Brake
• Rear Fork and Wheel with Hydraulic Motor
• Rear Fork and Wheel without Hydraulic Motor
• Brake Linkages
• Steering Column
• Front Lift Arms
• Rear Lift Arm
• Traction Pedal
• Chapter 8 : DPA Cutting Units
• General Information
• Cutting Unit Operator's Manual
• Adjustments
• Cutting Unit Characteristics
• Leveling Rear Roller
• Service and Repairs
• Hydraulic Reel Motor
• Backlapping
• Bedbar Assembly
• Bedknife Replacement and Grinding
• Servicing the Bedbar Adjuster
• Reel Assembly
• Reel Assembly Service
• Preparing the Reel for Grinding
• Front Roller
• Shop Roller Assembly (Model 03192)
• Rear Roller
• Servicing the Roller
• Rear Roller Brush – Optional
• Chapter 9 : Universal Groomer (Optional)
• General Information
• Installation Instructions
• Service and Repairs
• Gear Box Assembly
• Idler Assembly
• Groomer Reel
• Groomer Reel Service
• Grooming Brush (Optional) Service
• Height Adjuster Assembly
• Appendix A: Foldout Drawings
• Electrical Drawing Designations
• Hydraulic Schematic-3100-D (Model 03170)
• Hydraulic Schematic-3100-D (Model 03171)
• Hydraulic Schematic-3105-D (Model 03174)
• Electrical Schematic
• Wire Harness Drawing
• Wire Harness Drawing